The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulpHier, W. G. (Wayland Gladstone)
Science
The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulp
Hier, W. G. (Wayland Gladstone)
Tomato products
I will discuss in detail the process method first. The catsup should be
filled as hot as possible, and it is a good idea to use a steam-jacketed
pipe in this case, as well as in the non-process method, because the
hotter the catsup is when bottled, the quicker the center of the bottle
will be raised to the desired temperature, and the quicker the
sterilization can be accomplished. The catsup should be 180 degrees or
above when it enters the tank of the filling machine, and it should be
placed in the process tanks as soon after sealing as possible.
The process tanks may be large stationary iron tanks, or a continuous
pasteurizer such as is used in beer bottling plants may be used. The
latter is the better way, as it is compact, automatic, takes up very
little floor space, and there is no danger of over-sterilization, or of
scorching by leaving the bottles in the tanks after the water is drawn
off, where the air cannot get at them to cool them off. The reason
continuous pasteurizers are not used more commonly is their expense,
although they should pay for themselves in a few years by the labor and
steam they save, it being only necessary to keep one large tank in
operation instead of a half dozen or more.
If stationary tanks are used, which is usually the case, the catsup
should be taken out of them as soon as the water is drawn off, so that
the air can get at the bottles and cool them off. To leave the hot,
bottled catsup in the tanks over night is almost as bad as piling a lot
of hot pulp close together, the only difference being that there is a
little more room for air circulation between the catsup bottles, but not
much.
Time and Temperature
There is a great difference between the time and temperature employed
for processing in different factories. Some packers process as low as
170 degrees F., it is said, while others use a temperature very close to
the boiling point. In some plants pint bottles receive only a 30–minute
process, while in others they get over an hour.
The proper time to use depends upon the temperature that can be
maintained at the filling machine, and the rapidity with which the
processing can be done after the filling. If the packer can hold his
catsup around 180 degrees at the filler, and is so equipped, either with
continuous pasteurizers or stationary tanks, that he can process
immediately, an hour is ample time for pints, and 45 minutes is
sufficient for half-pints; other sizes accordingly. If, however, the
temperature of the catsup at the filler often falls to 170 degrees or
below, and the catsup is filled faster than it can be processed, so that
at times much of it must stand for an hour before it can get in the
process tanks, 15 minutes additional for each size bottle had better be
added to the above.
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