The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulpHier, W. G. (Wayland Gladstone)
Science
The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulp
Hier, W. G. (Wayland Gladstone)
Tomato products
The process tanks should all be equipped with temperature controllers
and recording thermometers. The controller holds the steam at the right
point, not allowing the temperature to vary more than 2 degrees, if it
is a good make. Several years ago it was impossible to find a
temperature controller which operated without compressed air that would
hold the temperature closer than a variation of 10 degrees, which is too
wide a variation for catsup pasteurization. The compressed air
controllers worked very well but required an air compressor where the
pressure must be held within certain limits, and air pipes to connect
with all the controllers. Some plants did not have the air equipment,
and in cases where it was put in the pipes gave more or less trouble due
to the collection of moisture in them and to occasional grains of dust
or rust from the air tank which lodged in the controller and threw it
off. It is now possible, however, to obtain controllers which will
operate with almost no variation from the temperature desired, and which
require no compressed air for their proper functioning. Under these
conditions there is hardly an excuse for a manufacturer to operate his
plant on the old system of hand control of the steam valves, with the
resulting losses in manufactured goods due to pure reliance on human
efficiency.
The recording thermometer makes a pen and ink record on a chart showing
the temperature and length of time each tank of catsup is given, or, if
a continuous pasteurizer is used, it shows up any variations in the
temperature of the water in that pasteurizer during the day. The factory
manager can look at all of these charts in the morning, and know
positively that every bottle of catsup was processed the right length of
time, and at the right temperature. If any mistakes were made the chart
will show it, and it will show at just what time the mistake was made,
and how serious it was. It is a great satisfaction to have such a
record, and the processor invariably takes great pride in making a
perfect chart.
Non-Process Method
When no after-sterilization is given, it is imperative that the catsup
be very hot when filled. Boiling catsup runs about 214 degrees F. in
temperature, and although running it through the finisher and receiving
tank cools it down somewhat, if it is heated in a long jacketed pipe
while being conveyed from receiving tank to filling machine it should
not be below 180 degrees at the very lowest when filled, and if it can
be filled hotter than that, so much the better. As to the pipe above
mentioned, the smaller the pipe, and the larger the steam jacket, and
the higher the steam pressure, the greater will be the heating capacity
of this jacket on the catsup. After a little experimenting these points
can be adjusted to give the proper result. If the jacketed area is
short, of course a higher steam pressure must be used than if this area
is long.
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