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"Certainly not; the casting of the Columbiad is a delicate, not to say a
dangerous, operation, and I prefer that it should be done with closed
doors. When the projectile is discharged you may have a public ceremony
if you like, but till then, no!"
The president was right; the operation might be attended with unforeseen
danger, which a large concourse of spectators would prevent being
averted. It was necessary to preserve complete freedom of movement. No
one was admitted into the inclosure except a delegation of members of
the Gun Club who made the voyage to Tampa Town. Among them was the brisk
Bilsby, Tom Hunter, Colonel Blomsberry, Major Elphinstone, General
Morgan, and _tutti quanti_, to whom the casting of the Columbiad was a
personal business. J.T. Maston constituted himself their cicerone; he
did not excuse them any detail; he led them about everywhere, through
the magazines, workshops, amongst the machines, and he forced them to
visit the 1,200 furnaces one after the other. At the end of the 1,200th
visit they were rather sick of it.
The casting was to take place precisely at twelve o'clock; the evening
before each furnace had been charged with 114,000 lbs. of metal in bars
disposed crossway to each other so that the warm air could circulate
freely amongst them. Since early morning the 1,200 chimneys had been
pouring forth volumes of flames into the atmosphere, and the soil was
shaken convulsively. There were as many pounds of coal to be burnt as
metal to be melted. There were, therefore, 68,000 tons of coal throwing
up before the sun a thick curtain of black smoke.
The heat soon became unbearable in the circle of furnaces, the rambling
of which resembled the rolling of thunder; powerful bellows added their
continuous blasts, and saturated the incandescent furnaces with oxygen.
The operation of casting in order to succeed must be done rapidly. At a
signal given by a cannon-shot each furnace was to pour out the liquid
iron and to be entirely emptied.
These arrangements made, foremen and workmen awaited the preconcerted
moment with impatience mixed with emotion. There was no longer any one
in the inclosure, and each superintendent took his place near the
aperture of the run.
Barbicane and his colleagues, installed on a neighbouring eminence,
assisted at the operation. Before them a cannon was planted ready to be
fired as a sign from the engineer.
A few minutes before twelve the first drops of metal began to run; the
reservoirs were gradually filled, and when the iron was all in a liquid
state it was left quiet for some instants in order to facilitate the
separation of foreign substances.
Public-domain text, read in full here on John Shaqi.
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