The Municipal and Sanitary Engineer's HandbookBoulnois, H. Percy (Henry Percy)
Science
The Municipal and Sanitary Engineer's Handbook
Boulnois, H. Percy (Henry Percy)
Municipal engineering; Sanitary engineering
According to the amount of bitumen contained in the natural stone, from
5 to 8 per cent. of refined Trinidad bitumen[103] is placed in a large
caldron which is usually provided with agitators driven by steam power;
when this is thoroughly melted, the powdered asphalte is added little by
little, the heat being raised to between 390° and 480° F., the mixture
kept well stirred and “cooked” for about five hours. It is then turned
out into iron moulds, most companies having a special pattern with a
trade mark for this purpose.
The caldrons generally used contain from 1¹⁄₂ to 2 tons of mastic.
Some companies in large towns are provided with caldrons on wheels,
commonly called “Locomobiles,” in which case the grit is mixed with the
mastic in the fixed caldrons, and the whole mass run out into the
locomobiles (which are also provided with agitators worked by an endless
chain attached to the axle of the wheels), and transported direct to
where the work has to be done. This system, though undoubtedly the best,
is not practicable except in large towns; the more usual method of
laying mastic footpaths is to send the asphalte cakes to the works,
where they are remelted in small round street caldrons, containing from
8 to 12 cakes each, weighing from 40 to 50 lbs., the grit being
sometimes added in the fixed caldrons, sometimes in the street caldrons,
this amount of grit varying from 20 to 60 per cent. according to the
nature of the work.
The grit makes the asphalte more difficult to spread, but it lessens the
cost and makes a very durable path. The affinity between the asphalte
and grit is so great that, in breaking a sample, the actual pieces of
grit will be found broken in half.
The asphalte should be spread from ¹⁄₂ to ⁷⁄₈ of an inch in thickness
(if compressed 1 inch is the minimum), and should be brought hot on to
the works in covered caldrons on wheels, the test of its being ready and
fit to lay being made by plunging a wooden spatula into it, which should
come out without any of the asphalte adhering to it, and also by jets of
light smoke darting out of the mixture.
The mastic should be taken from the caldron with a warmed ladle, and put
into buckets previously heated, then thrown out on the concrete (which
should be perfectly dry) near the spreader, who spreads it skilfully
with a wooden stave, spreader, or spatula. The surface should then be
floated and dusted over with fine sand, portland cement, or stone dust.
Dishonest contractors sometimes substitute inferior materials for
natural asphalte, such imitations being made of ground chalk, fire-clay,
and pitch or gas tar, or ground limestone mixed with bitumen.
Public-domain text, read in full here on John Shaqi.
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