The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
The better qualities burn to a vitrified mass of a light brownish tint,
but when mixed with the other materials used in earthenware manufacture
they should produce a perfectly white ware. The inferior qualities are
used for stoneware, drain pipes, etc. It should be noted that the term
'ball clay' is used for clays of widely differing characteristics though
all obtained from one geological formation; when ordering it is
necessary to state the purpose for which the clay is required or an
entirely unsuitable material may be supplied. For the same reason, great
care is needed in any endeavour to sell a ball clay from an hitherto
unworked deposit.
_Coarse pottery clays_[11] are usually found near the surface and whilst
they may be derived from any geological formation, those most used in
England are of Triassic or Permian origin, though some small potteries
use material of other periods, including alluvial or surface clays.
These clays are closely allied to those used for brickmaking, but are
somewhat finer in texture and more plastic. In some cases they are
prepared from brick clays by treating the latter in a wash-mill, the
coarser particles being then removed, whilst the finer ones, in the
state of a slip or slurry, are run into a settling tank and are there
deposited.
[Footnote 11: Coarse pottery has been defined as that made from natural
clay without the addition of any material other than sand and water.]
The presence of a considerable proportion of iron oxide results in the
formation of red ware, which is necessarily of a porous nature, as the
fluxes in the clay are such that they will not permit of its being
heated to complete vitrification without loss of shape. To render it
impervious the ware is covered with a glaze, usually producing red,
brown or black ware (Rockingham ware).
The _stoneware_ or _drain-pipe clays_, are the most important of the
_vitrifiable clays_ and owe their value to the fact that they can be
readily used for the manufacture of impervious ware without the
necessity of employing a glaze. They are, therefore, used in the
manufacture of vessels for holding corrosive liquids such as acids and
other chemicals, for sanitary appliances, sewerage pipes and in many
other instances where an impervious material is required.
Owing to the lime, magnesia, potash and soda they contain, the stoneware
clays undergo partial fusion at a much lower temperature than is
required by some of the purer clays. The fused portion fills the pores
or interstices of the material, making--when cold--a ware of great
strength and impermeability.
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