The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
The chief difficulty experienced in the manufacture of stoneware is the
liability of the articles to twist and warp when heated. For this reason
it is necessary to burn them very carefully and to select the clays with
circumspection. Some clays are quite unsuitable for this branch of
pottery manufacture because of the practical impossibility of producing
ware which is correct in shape and is free from warping.
What is required are clays in which the partial fusion will commence at
a moderate temperature and will continue until all the pores are filled
with the fused material without the remaining ingredients being attacked
or corroded sufficiently to cause the ware to lose its shape. As the
temperature inside a potter's kiln is continually rising, the great
tendency is for the production of fused material to take place at an
ever-increasing rate, so that the danger of warping becomes greater as
the firing nears completion. Some clays commence to vitrify at a
moderate temperature and can be heated through a long range of
temperature before an appreciable amount of warping occurs; such clays
are said to possess a 'long range of vitrification' (p. 38). In other
clays the difference between the temperature at which vitrification
commences and that at which loss of shape occurs is only a few degrees;
such clays are useless for the manufacture of stoneware, as their
vitrification range is too short. It is therefore essential that, for
the manufacture of stoneware, a clay should contain a large proportion
of refractory material which will form a 'skeleton,' the interstices of
which will be filled by the more fusible silicates produced by the
firing.
It is generally found that of all the fluxes present in vitrifiable
clays, soda and potash compounds--the so-called 'alkalies'--and all lime
compounds are the most detrimental, as in association with clay they
form a material with a very short range of vitrification. Magnesia, on
the contrary, accompanies a long vitrification range.
Public-domain text, read in full here on John Shaqi.
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