The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of ReproductionRidgway, John L.
Science
The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of Reproduction
Ridgway, John L.
Illustration of books
Zinc etching is adapted to the direct reproduction of a pen and ink
drawing composed of lines, dots, or solid black areas. On the finished
metal plate these lines, dots, and solid areas form the printing
surface, and the spaces between them, which have been etched away,
represent the white or blank parts of the picture. The process is
cheap and is almost universally used for reproducing small drawings
designed for text illustrations. It is also well adapted to the
reproduction of maps and diagrams measuring in print not more than
about 10 by 14 inches. One of the chief advantages of this and of all
other direct (photographic) processes of engraving is that they
reproduce a drawing in facsimile, whereas the "personal equation" must
enter into all engravings made by an indirect method--that is, by
hand--such as wood engraving, wax engraving, and engraving on stone or
copper, which make it necessary to compare every detail of the proof
with every detail of the drawing before the engraving can be approved.
The pen drawing to be reproduced, which should preferably be
considerably larger than the completed engraving, is first
photographed to the proper size or scale on an ordinary negative film.
The film is then stripped from the negative and reversed in order that
the etched plate may print the design as in the original and that the
film may be grouped with other films on one large glass and all
printed at the same time. The negative (whether a single film or
several) is then placed in a specially constructed printing frame in
contact under pressure with a sensitized zinc plate and exposed to
light.
After the zinc plate has been removed from the printing frame (in the
dark room) the plate is rolled with printer's transfer ink, which
resists acid, and placed in a shallow tray containing water, in which
it is rocked for several minutes, and then taken out and rubbed gently
with cotton. The parts of the coating of the plate that were acted on
by light have become insoluble and will therefore be unaffected by the
water, but the parts of the coating not acted on by light and
therefore not hardened will be removed by the washing, which will
expose the metal and leave the parts acted on by light--the
picture--in black lines, dots, etc. The plate is then dusted with
"topping powder," a resinous substance which adheres only to the parts
carrying the ink. The plate is then heated so that the resin and the
ink that remain fuse together and form, when cooled, a resistant
surface which will not be affected by the acid to be used later in
etching the unprotected parts of the plate.
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