The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of ReproductionRidgway, John L.
Science
The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of Reproduction
Ridgway, John L.
Illustration of books
The method of etching a half-tone plate does not differ greatly from
that used in zinc etching, and there are several kinds of half-tone
plates, though most of them are etched on copper, not on zinc, those
etched on zinc being used principally for newspaper illustrations. The
half-tone screen is used also in other processes to obtain a negative.
When a half-tone negative hag been made the film is stripped from the
glass plate and reversed, as in the zinc-etching process, though some
half-tone engravers use a mirror box or prism by which the picture is
so disposed on the negative that it does not need stripping and
reversing. A perfectly flat, clean, and highly polished copper plate,
generally large enough to accommodate several such films, is then
coated with a sensitive film according to one of several formulas, all
based on the fact that gelatin or some similar body, if sensitized
with certain chromic salts, becomes hardened and insoluble in water on
exposure to light. This plate is then placed in the printing frame in
contact, under pressure, with the glass negative plate and is exposed
to light in the usual manner. The copper plate is then removed from
the frame in the dark room and made ready for etching.
For etching half-tone plates on copper a saturated solution of
perchloride of iron is used instead of the solution of nitric acid
used for zinc etching. The time of etching ranges from about 5 to 15
minutes, according to the strength of the solution. One etching is
generally sufficient, but it may be necessary to give the plate
another "biting" if it has not been etched deep enough, or to re-etch
it in order to strengthen contrasts. If, for instance, the sky in a
half-tone plate shows too dark or is uneven in tint it can be made
lighter or more even by re-etching. On the other hand, if certain
features on a plate are too light they can be darkened by
burnishing--rubbing the surface with a highly polished steel burnisher
under just sufficient pressure to flatten slightly the fine points
that form the printing surface of the plate. When the plate leaves the
hands of the etcher it is turned over to the finisher, who with a
graver removes spots or any other imperfections that may appear on it.
Sometimes a roulette is used to lighten parts, and other tools are
used for special purposes.
After a plate that shows two or more pictures has been etched and
finished it is divided by sawing them apart. Each one is then put into
a beveling machine, where its edges are trimmed and the usual border
is made, if it is desired. The separate plates are then ready to be
proved and mounted on blocks of wood which make them type high, ready
for printing.
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