The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of ReproductionRidgway, John L.
Science
The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of Reproduction
Ridgway, John L.
Illustration of books
The four-color process, in which four color plates are used, gives a
closer approximation of true color values than the three-color
process, and at a comparatively small increase of cost. The additional
color used is generally a neutral gray or black.
WAX ENGRAVING (THE CEROTYPE PROCESS).
The wax or cerotype process does not require finished drawings and is
especially suitable for making text illustrations and small maps,
although it may be used also for large work. For this process blue
prints, pencil sketches, old prints, or rough copy of any kind may be
submitted--that is, it is not necessary to furnish carefully prepared
drawings in black ink, as it would be for photo-engraving, for the wax
engraver will reproduce in proper form any illustration in which the
copy and the instructions show what is wanted, just as an experienced
draftsman will make a good drawing from the rough original furnished
by an author. Full and clear instructions should always be given,
however, as to the size of the cut wanted and what it is to show.
In this process a polished copper plate is coated with a film
consisting of beeswax, a whitening medium, and other ingredients, and
the coating, which varies in thickness according to the nature of the
copy, is sensitized as in the ordinary photographic processes. The map
or other design to be engraved is first photographed to publication
size and a contact print is made on the wax coating from the negative.
The lines and other parts of the photographed image are then traced or
cut through the wax to the copper plate with steel tools and
straightened or perfected by the engraver, but the lettering is set in
printer's type, which is pressed into the wax until it also touches
the metal plate. After the work of cutting through the wax has been
completed the larger open spaces between the lines are "built up" by
the addition of wax to give greater depth to the plate, so that the
wax plate thus built up corresponds to an electrotype mold. The plate
is then dusted with powdered graphite and suspended in a solution
containing copper, where by electrolytic action a copper shell is
formed over its surface. When this shell is sufficiently thick it is
removed from the solution and reinforced on the back with metal, and
proofs are taken from it. If the proofs are satisfactory the plate is
blocked type-high.
Wax-engraved plates may be used for printing colored maps or diagrams,
in which variations of tint are produced by various kinds of machine
rulings. The effect of some of the colors thus produced is almost a
"flat" tint, in which a pattern can be detected only by close
scrutiny. Some color work is printed from a wax base plate in
combination with half-tone color plates.
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