The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of ReproductionRidgway, John L.
Science
The Preparation of Illustrations for Reports of the United States Geological Survey: With Brief Descriptions of Processes of Reproduction
Ridgway, John L.
Illustration of books
There are two somewhat distinct methods of producing photolithographs.
In both the ordinary photographic methods are used, but it is often
necessary to "cut" or trace parts of the negative in order to open up
lines and other features that are not sharp or well defined, so that
the negative will print them sharp and clear. If the copy to be
reproduced shows three colors, three negatives are made, one for each
color, and the parts to be shown by each are preserved by "opaquing"
or painting out all other parts. By the older method the negative thus
perfected is placed in a printing frame in contact, under pressure,
with sensitized transfer paper and is exposed to light. The printing
frame is then carried to the dark room and the paper is removed from
the frame and its surface covered with transfer ink. The paper is then
laid face upward on water and soaked for several minutes, after which
it is placed in the same position upon a slab of stone or metal and
thoroughly washed with water. This washing removes the ink and the
sensitive film from the parts that were unaffected by the action of
light (the parts corresponding to the white paper in the design), but
the ink still adheres to the lines of the design in the precise
sharpness and clearness of the negative. The design is now ready to be
transferred to the printing stone or zinc plate. The sheet is again
slightly dampened between moist blotters and laid face downward in its
correct position on a prepared stone or zinc plate, which is then
pulled through a press under heavy pressure. The paper is then removed
from the stone or plate, to which it has carried the design. From this
point the gumming, etching, and other operations are practically the
same as those used in ordinary lithography.
The bichromate-gelatin transfer process described above has been
replaced in the Survey by a more satisfactory one, which insures
absolute scale and reproduces the finest line drawings perfectly
without thickening the lines or without distortion. In this process,
which is known as the planographic process, a photographic negative of
the "copy" is placed in a vacuum printing frame in contact with a zinc
or aluminum plate that has been sensitized with a bichromate-albumen
solution and exposed in front of an arc lamp. After proper exposure
the plate is removed from the frame, inked over, and placed under
water. The parts not hardened by the action of light (the unexposed
parts) are then rubbed away with cotton, and the plate is chemically
etched, gummed over, and dried. The plate is then ready to be printed
from in a lithographic press. If a large map is to be reproduced it is
photographed in parts, and contact prints are made on zinc plates.
From these plates transfers are pulled and the parts are assembled and
laid down in proper position on a stone or an aluminum plate, which is
then prepared for printing.
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