The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
The case of factories which have to prepare all first-grade rubber in crepe
form is quite different, especially when thin rubber has to be made. The
care which has to be exercised in preparing pale crepe rubber is very great
in comparison with what is demanded by sheet rubber. The rubber has to go
first through the uneven-speed macerators, from there to the intermediate
rollers, thence to the finishing rollers. Considerable ingenuity has to be
displayed in the arrangement of the machines, so that one section will not
work faster or slower than another. More often than not, the attempt to
arrive at such a desirable arrangement fails, owing to an insufficiency of
machines. Such a statement will probably read strangely to the uninitiated;
but an example will make it plain. A factory may have a battery of six
machines, one only of which is a finishing machine (smooth rolls). With
five macerators and intermediate machines working continuously, it will be
more than the work of one finishing pair of rolls to keep pace, especially
as so much more care has to be exercised in finishing than in rough
crepe-making. The obvious course to adopt is to substitute a pair of smooth
rolls, with suitable gear ratio, for a pair of macerators or
"intermediates."
If, however, the macerators and intermediates are already fully occupied
the whole of the time, any such change would be of small benefit. What is
really needed in this case is more machinery.
It might be pertinently asked what constitutes an adequate equipment of
machines for crepe-making. The writers cannot give a number, but have no
hesitation in stating that if a factory cannot complete its whole day's
work before dark, it is inadequately equipped. No work should be done after
dark, if possible, as it cannot receive the supervision which crepe-making
demands. To make comparison between the number of machines in any two
factories and their respective outputs is not sound argument, as the
out-turn of two similar machines will depend upon the speed at which the
rolls travel--_i.e._, the gearing between the machines and the engines.
Thus, while one machine will out-turn 40 lbs. of crepe per hour, another
may only have an output of 30 lbs., although the machines may be identical
in pattern. To make calculations based on a rate per hour for any known
make of machine, and to apply those calculations to the existing machinery
in any factory, in an attempt to judge whether there is a sufficient number
of machines, would be a mistake, unless one were also supplied with the
relative speeds at which the rolls work.
Public-domain text, read in full here on John Shaqi.
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