The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
For the information of the uninitiated it might be explained that in the
macerating and intermediate machines the cog-wheels driving the two rolls
are of different sizes (_i.e._, differentially geared), as opposed to the
smooth rolls on which the cog-wheels are usually of the same size (_i.e._,
even speed). The idea in the one case is to exert a "working" influence
upon the rubber while it is being washed by the stream of water coming from
above; in the smooth rolls a squeezing action only is effected.
To give an idea of the ratio of the speeds of the rolls in each machine in
a typical working battery, the following particulars may be noted:
GEAR RATIOS.--
_Machine._ _Differential Ratio._
1. Macerator 32-17
2. Intermediate (coarse grooved) 32-17
3. " (fine grooved) 30-19
4. Smooth (uneven speed) 30-19
5. " (finishing) 25-24
6. " ( " ) 25-24
It will be seen that the so-called "even-speed" smooth rolls run at
approximately the same rate.
It is advised that in all cases the gear wheels should be cut helically.
Those who have experience of the noise of some batteries after they are
slightly worn will appreciate such a remark.
GROOVING OF ROLLS.--Concerning the choice of grooving, there is divergence
of opinion, some managers preferring one type, which others reject in
favour of another type. Provided any particular type can be shown to be as
effective as required, no necessity for laying down hard-and-fast rules
seems to exist.
The following particulars serve to describe a battery well known to the
writers, and accustomed to produce the finest quality of thin pale crepe
and lower grades:
-----------------+-----------------------------------+-------------
| |_No. of Times
_Machine._ | _Grooving._ |Rubber passes
| | through._
-----------------+-----------------------------------+-------------
1. Macerator | Deep horizontal grooves; |
| square-cut, 5/16 inch × 5/16 inch |
| × 5/8 inch spaces | 3
2. Intermediate | Horizontal grooves; 3/16 inch |
| × 3/16 inch × 3/8 inch spaces | 2
3. " | Fine spiral grooves; 1/8 inch |
| × 1/8 inch × 1/4 inch spaces | 2
4. Geared smooth | Nil | 1
5. "Even" smooth | " | 1
6. " " | " | 1
-----------------+-----------------------------------+-------------
| Total | 10 times
-----------------+-----------------------------------+-------------
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