The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
SHEETING MACHINES.--The foregoing paragraphs have dealt entirely with
machines for crepe preparation. Concerning machines for use in
sheet-making, the ground has been mainly covered in Chapter IX.
Where both crepe and sheet are made, it is permissible and advantageous to
use the heavy smooth rolls for the rolling of the sheets, and it is only
necessary to instal one or two light machines for placing a pattern on the
rubber.
Where a heavy battery does not exist, light machines with smooth rolls may
be employed satisfactorily. Even engine-power is not necessary for the
preparation of excellent sheets, but the output is limited where hand-power
only is employed. Estates are known on which upwards of 1,000 lbs of sheet
rubber are made daily with hand-power machinery in one station. Beyond this
figure, it is deemed advisable to instal a small engine, say of 7-9
horse-power. This is ample to drive a battery of three smooth-roll machines
and two markers, and yet have sufficient reserve to actuate a small pump
for the water supply.
LUBRICATION OF MACHINES.--It must always appear to those inexperienced in
engineering matters that existing methods for lubricating rubber machinery
are distinctly crude, when one considers the delicacy of the material to
be prepared. Many existing machines are still lubricated with oil, which
has to be administered in generous quantities. Generally, such machines
have been so designed that the excess of oil may find an easy passage into
the tray which receives the rubber. If not, it drops just outside the tray
to the floor, and is washed away in great gouts. Even where grease-cap
lubricators are fitted it is common to find that the excess can often be
transferred from the bearings to the trays and so to the rubber. One would
have expected from the attention which is being given to machinery for
rubber estates that some improvement in lubrication methods would have been
devised.
It is probable, however, that a great deal of the disabilities attaching to
present methods of lubrication might be obviated if closer attention were
given to the actual operation of the lubricators. Coolies should not be
allowed to handle them, and the responsibility should be placed upon a
foreman or the engine-driver.
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