The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
DIRTY EDGES.--It seems to be almost impossible to keep old machines clean,
and it is equally difficult to keep the edges of crepe free from oil and
dirt. Usually these dark edges are to be found on crepe which is rather
wide, and it will be noticed that where wide crepe is made, unless special
precautions are taken, the edges of the rubber often pass under the edges
of the hopper and so pick up dirt and oil. On most machines it is a great
mistake to attempt the preparation of wide crepe; nothing but narrow crepe
must be made. To obtain this it is necessary to decrease the width of the
hopper placed above the rolls. This can easily be effected by blocks of
heavy hard wood, cut to shape and fastened in position.
Sometimes the dark edges of crepe are due to another cause. Rolls may be
gradually worn in the middle, so that to obtain a good finish it becomes
increasingly necessary to tighten up the screws which regulate the distance
between the rolls. It thus happens that just at, and beyond, the edges of
the rubber the rolls grind upon each other, and fine particles of iron and
graphite are transferred to the rubber. In such a case it is evident that
either the rolls must be "turned" or that a new pair of rolls must be
substituted.
IRON-STAINS.--One of the causes of iron-stain on rubber has been mentioned
in the preceding paragraph. This particular kind of iron-stain must not be
confounded with rust-stain, and gives a dark dirty colour. It results from
the grinding together of the rolls, and is usually noticed in the finishing
of fine pale crepe. For this operation it is necessary to screw up the
rolls tightly, and it will be plain that, whenever the rolls are vacant of
rubber, there is a tendency for them to grind upon each other, thus setting
free fine particles of iron and graphite. In order to avoid this, one must
be careful to see that between the working of each length of fine crepe the
rolls should be occupied with another piece of rubber, which may be kept
for the purpose. In some factories this trouble apparently does not exist,
while in others the amount of wear on the rolls is surprisingly great, and
the damage done to the rubber is excessive. The only way in which this
difference can be accounted for is that there must be a great difference
in the quality of the roll material. Some rolls seem to be excessively
soft, and from these contamination by iron-stain is great. For this reason
rolls are sometimes rejected, and there would appear to be an objection to
any but chilled steel rolls for the final stage of finishing crepe rubbers.
Public-domain text, read in full here on John Shaqi.
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