The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
There is another type of block which is made by placing layers of dry crepe
under considerable pressure. This is not the true type of block, and the
layers are quite distinct--_i.e._, they do not amalgamate. Usually this
pressed rubber consists of lower grades of crepe, and it should not be
popular, inasmuch as it leaves too wide an opportunity for the inclusion of
dirt, bark particles, and other impurities, which cannot be seen generally
on account of the protective colour of the rubber.
In the true type of block, the layers are in a plastic condition, due to
heat, when they leave the drying-chamber; and being immediately submitted
to great pressure the result is a homogeneous mass in which the layers
disappear by amalgamation. Only the best grade of crepe is employed, and
given the absence of defects in the layers there should be no complaint
regarding the final block.
Prepared in slabs which are three or four inches in thickness, the product
is easily handled, and should be sufficiently translucent to make it
possible to distinguish the shape of the hand when held between the block
and the light. This is not possible when blocks are made of greater
thickness.
The only complaints which it should be possible to lodge against block
rubbers are:
(_a_) The inclusion of dirt and other matter.
(_b_) The use of layers of crepe which have some defect.
(_c_) The inclusion of air-bubbles.
The remedy for (_a_) and (_b_) lies in the hands of the factory
superintendent. The last ground of complaint is dependent upon the style of
preparation of the original layers of crepe.
When layers of crepe are placed one upon the other, and submitted to great
pressure, it is natural to suppose that air would be contained in spaces,
and would be unable to escape. To guard against this, it would seem
necessary to prepare the crepe thin and with a fairly good surface finish.
It must be obvious to all acquainted with the processes involved in the
preparation of block rubber, that no possibility exists for the presence
of air-bells actually enclosed _in_ thin crepe. When the vacuum-dried crepe
is folded preparatory to the blocking process it is apparent that between
the layers there must always be a considerable volume of air, a small
proportion of which is bound to be retained owing to the nature of the
surface of crepe rubber.
That this has always been true of the preparation of block rubber cannot be
denied. It is possible, of course, for one type of block to show the
presence of air-bells more than another type, the proportion of air
enclosed in blocking depending upon the nature of the crepe of which the
block is composed. A block built up of layers of smooth, fine crepe would
be expected to contain less air-bells than a block composed of layers of a
rough crepe.
Public-domain text, read in full here on John Shaqi.
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