The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
DA COSTA PROCESS.--Briefly, this was a method by which coagulation was
effected with smoke. The smoke was generated by the combustion of wood in a
special compartment, and was forced into latex by means of a jet of steam.
It was really only applied to the preparation of coagulum intended for
crepe form. The exact degree of coagulation effected was uncertain, and the
final colour of the rubber precluded it from being classed as a modern No.
1 product.
"BYRNE CURING" PROCESS.--This is a process for treating coagulum obtained
by ordinary methods.
It was the subject of a patent obtained by Messrs. E. J. and F. A. Byrne,
and at one time had a considerable vogue on estates. The chief claim
advanced was that the rubber produced was in all respects equal to Fine
Hard Para, and could be shipped while still moist without detriment to the
physical qualities.
The principle of the process was the treatment of coagulum, in either sheet
or thick crepe form, with vapours produced by the volatilisation of two
special fluids. This treatment was undertaken in comparatively small wooden
sheds, in which the coagulum was placed. The "smoke" was conducted into the
curing sheds from furnaces outside the building. The sheds were covered
externally with "felt" material to prevent leakage of the vapours, and a
very dense smoke was obtained.
The furnaces were specially designed, and consisted essentially of a
"hot-plate" heated by a powerful kerosene blast-flame. On top of the
machine were two reservoirs controlled by taps. In these were placed the
special fluids which were released in definite proportion. The composition
of the fluids was not divulged, but it is assumed that the principal
ingredients were (_a_) wood tar products, (_b_) crude pyroligneous or
acetic acid. The mixture of these, dropping on the hot plate at the correct
temperature, spontaneously volatilised, to form dense whitish fumes, having
an intense and not disagreeable odour of wood combustion. A duct led from
the back of the machine into the curing-shed, where the vapours were
distributed through perforations in the pipe.
The coagulum usually remained under treatment in the shed for three to four
hours, and then was removed for ordinary air-drying. When taken from the
curing-shed it had a pinkish colour, which later developed into a dark
brown by a natural process of oxidation. The exterior of the rubber, on
shipment, resembled the appearance of smoked sheets; while the interior, on
cutting, was seen to be still white. As packed for shipping, the rubber
contained from 10 to 15 per cent. of original moisture, for the usual sheet
form, and even more when "slab" rubber was prepared.
Originally either crepe or sheet rubber was made, but later the preparation
of the crepe form was displaced largely by "slab" rubber. These "slabs"
were really very thick sheets, which had been subject to only slight
pressure.
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