The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
Having incorporated sulphur and other ingredients, the plastic mass is
sheeted and run between layers of calico to prevent the superimposed sheets
from adhering. From this "calendered sheet" the article, whatever it may
be, is built up. The calender rollers are heated so as to keep the rubber
compound plastic. There is a limit to the thickness of the sheet which can
be produced. It is a difficult operation to perform satisfactorily so as
to yield a smooth surface and a sheet free from enclosed air. When cool the
rubber hardens and is readily handled. The object to be manufactured is
then built up from the calendered sheet. Thus in the manufacture of a motor
tyre the tread is built up on the casing or carcase by laying the sheets on
the canvas and rolling these with a hand or power operated roller, so that
they adhere firmly, the first layer to the canvas of the casing and
subsequent layers to one another. This rough description will suffice to
illustrate how important it is that the rubber when mixed should be plastic
enough to give a smooth sheet, and to allow the sheet to be manipulated in
building up the article in process of manufacture. The testing of rubber in
regard to its plasticity and power to absorb finely divided mineral matter
will be discussed in a later chapter. We may, however, point out here, that
the mineral matter is not generally added as an adulterant, but because of
certain specific properties it confers on the product.
To proceed with our outline of vulcanisation, we have now arrived at the
stage at which the goods are built up and ready for vulcanising. For this
purpose they are generally enclosed in some manner, either in metal moulds
bolted together, or tightly wrapped in cloth, as, _e.g._, in the
manufacture of inner tubes, hose, etc. In the latter case, you can detect
the cloth mark on the finished product. Sometimes the rubber is
spewed--that is, driven out of a barrel by means of an endless screw
revolving in it. In this way rubber tubing, perambulator tyres, and such
articles, may be made. More recently even tyre treads and the shaped rubber
for band tyres (heavy solid tyres) have been extruded in this manner, for
the process is much cheaper than building up a tyre from calendered sheet,
and then cutting the mass to shape by hand. But for spewing the rubber mass
must be very soft and plastic; this condition is not obtainable unless the
raw rubber originally used can be made thoroughly plastic without damage.
Nor can it be effected with a rubber mass containing much finely divided
mineral matter, as this hardens the mixture.
Public-domain text, read in full here on John Shaqi.
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