The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
The testing of vulcanised rubber has been treated in such detail in the
recent works of Whitby[39] and De Vries[40] that a few special points only
will be dealt with here. The preparation of samples for testing involves
first the sheeting of the mixture of rubber, sulphur, and other
ingredients, if any. The sheets may be 1 to 2 mm. thick. They are soft and
adherent, and must be kept between layers of calico to prevent adhesion. A
sheet of rubber is then built up by laying three or four sheets evenly upon
one another, and pressing together to form a sheet 5 mm. thick. The thick
sheet is then roughly cut to shape and vulcanised in a mould by heating in
steam under pressure. From the vulcanised sheet so obtained the rings for
testing are cut (45 mm. internal diameter. 5 mm. face, and 4 mm. thick).
Rings obtained in this manner will not vary in diameter or thickness
(reckoned as sections of a tube), as these are controlled by the size of
the punch, but will vary a little in the face, as this is controlled by the
thickness of the sheet, which depends on the completeness with which the
mould is closed. More recently smaller moulds have been adopted, one mould
for each ring, and an annular space for moisture to develop a pressure
during vulcanising and prevent porosity. The moulds are vulcanised in an
oil bath, or oven of some description, in which a constant temperature is
maintained. I have adopted for some years a third method. The principle is
that used in the factory for making annular-shaped rubber articles, such as
washers, rings, elastic bands, etc. An aluminium mandrel, 45 mm. external
diameter, is taken, and the thin rubber sheet is wrapped round this, so as
to build up a tube about 4 mm. thick, the surplus rubber is cut off, and
the edge bevelled with a wet knife. The manipulation will vary somewhat
with the type of compound to be treated; thus, in some cases, it is
sufficient to well roll the tube with a hand roller to secure adhesion. In
other cases it is better to wipe the sheet of compound with a rubber
solvent previous to rolling. In the latter case time must be given for the
solvent to evaporate before vulcanising. The tube is next tightly wrapped
in wet cloth, and is then ready for the vulcaniser. Or the tube may be
enclosed in moulds which form an outer circular shell and take the place of
the cloth, but for most purposes, and in particular for the rubber-sulphur
mixing usually employed, it is sufficient to use cloth to obtain even and
regular tubes. The tube, after vulcanising, is slipped on to a wooden
mandrel and cut into rings on a lathe. Of these rings the internal diameter
is constant, for this is formed on the mandrel, also the face, which can be
cut accurately in the lathe, but the external diameter, and consequently
the thickness, may vary a little.
[39] "Plantation Rubber and the Testing of Rubber."
[40] "Estate Rubber."
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