The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
UNIFORMITY OF PRODUCT.--There will be no need to enter again into a
discussion of the preliminary operations of receiving and straining latex
for sheet-making. They have been fully dealt with in Chapter VII. It used
to be the general custom to mix the acid and latex in each individual dish,
and in some small or non-progressive factories that is still the procedure.
Quite apart from the question of labour entailed, the process is quite
unnecessary. Even if comparatively small volumes of latex are handled,
standardisation by dilution should be the rule, and the acid solution
should be added to the bulk. It is possible to stir in the acid and to
ladle out uniform quantities in each pan or dish from a bulk volume of up
to 40 gallons if the organisation is efficient.
On any but a small scale the labour entailed in the handling and cleaning
of pans is excessive, and shallow tanks are now employed on most estates.
The reception and standardisation of latex by dilution has already been
discussed in Chapter VII. The combination of this practice with the
employment of shallow coagulating tanks has simplified working and reduced
the cost of labour. It is not intended to enter into any lengthy discussion
relative to the merits of sheets made in pans as against those made in
tanks. It is granted that it is possible to make a "pan" sheet superior in
appearance to the general average of "tank" sheets; but from an economic
standpoint the introduction of the use of tanks into all but the smallest
factories is only a matter of time, if the demand for this class of rubber
persists.
THE IDEAL TANK.--Even the most modern installations of sheet-coagulating
tanks must be regarded as merely temporary devices, as, given facilities,
the room for improvement is so wide.
The first tanks made erred in being too large, and as the result of
experience the size of units has now been reduced to a maximum of 12 feet
by 4 feet by 1 foot deep.
[Illustration: UNIT MODERN COAGULATING TANK (TWO VIEWS).
Construction of brick and cement with lining of glazed tiles. Note slots
incorporated in side tiles. Partition boards in piles in the background.]
Tanks are at present constructed either of hard timber or of brick and
cement faced with glazed tiles; both types have inherent drawbacks. The
wooden tanks are difficult to keep clean and in "sweet" condition. The
glazed tiles, unless extremely well laid, allow the acid serum (from which
the rubber is removed) to percolate between the interstices. Thus "pockets"
of liquid collect beneath the tiles, and in process of the decomposition of
certain constituents dissolved in the serum evil-smelling gases are set
free.
[Illustration: ANOTHER BATTERY OF TANKS, WITH DILUTION TANKS, RAISED, ON
THE RIGHT.
Note drainage cocks, chute, and sieve in position.]
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