The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
(_b_) Recording instruments often fail to give even approximately
correct readings in rich latex. Errors may thus be made easily.
(_c_) A fairly soft coagulum means easier working on the machines,
less labour, and proportionately cheaper costs.
[Illustration: THREE GRADES OF CREPE RUBBER.
Left to right: fine pale crepe; second quality pale crepe; compound crepe.]
It is advised, therefore, that for general purposes the same standard as
that found suitable for sheet rubber should be taken--viz., 1-1/2 lbs. dry
rubber per gallon. At all events the standard should not exceed 2 lbs. per
gallon.
COAGULATION AND COAGULANT.--Coagulation may be undertaken without any
special arrangement of tanks, and is usually effected in the ordinary
"Shanghai" glazed earthenware jars containing about 45 gallons. Given
reasonable care, and a fairly fool-proof system of calculation for the
quantities of chemicals required, no difficulty need be experienced.
[Illustration: A WASHING SHED.
Sheets are soaked in hot water in tanks in the background, and then
scrubbed under a spray of cold water.]
On a larger scale it is advised that proper reception tanks, in which
standardisation can be effected, should be installed. Where both sheet
rubber and fine crepe are being prepared, the whole system of
sheet-coagulating tanks may be employed with considerable advantage, even
to the insertion of the partitions.
If ordinary jars are used, and the coagulum is left until the following
morning, the mass of rubber has to be cut up into pieces of a size suitable
for the machines. The knives or saws are sometimes rusty, and the colour of
the coagulum is affected. The coolies often feed into the machines lumps
which are too large, with the result that portions are thrust under the
cheek-blocks and become stained.
When a sheet-coagulating tank is used all labour of cutting the coagulum is
obviated. The long strips are handled and fed into the rolls easily. It may
be seen, likewise, that actual work is thus saved in machining.
QUANTITY OF COAGULANT.--For a general discussion on the coagulant and
quantities employed, the reader is referred to Chapter VIII. It is there
recommended that for latex standardised to a level of 1-1/2 lbs. per
gallon, the proportion of pure acetic acid should be in the ratio of
1:1,200. Directions are there given for the making of the solution, and the
calculation of the quantity required for any given volume of latex.
It is pointed out that for average _undiluted_ latex the basis of
calculation, for quantities of acetic acid required, should be taken on the
ratio 1:1,000. Where latex exceeds a dry rubber content of 3 lbs. per
gallon, it may be necessary to increase the quantity of acid to 1:800.
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