The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
(_b_) Intermediate rolls, grooved in varying designs and geared
differentially. These reduce the thick rough crepe obtained from the
macerators into a form suitable for passing to the rolls described in
(_c_). They are sometimes called "crepers," but as this term may be
applied equally to the macerating rolls, they will be termed the
"intermediate" rolls.
(_c_) Smooth rolls usually run at approximately even speeds and, as
their name denotes, devoid of any grooving. They are called "smooth"
rolls or "finishers."
Without such equipment it is not possible to prepare the grade which is
known as "fine pale crepe." In the common acceptation of this term crepe of
No. 1 quality generally connotes fineness and paleness with a thin crepe
which has a good, smooth, and fairly well-knit texture.
It is, of course, possible to make a thick pale crepe, using only the
macerators and intermediates, but the "finish" will be that typical of the
particular grooving of the intermediate rolls. For the preparation of crepe
ordinarily, the possession of smooth rolls is a _sine qua non_.
For reasons which will be explained more fully in the chapter dealing with
the defects of crepe rubber, the practice of preparing thick crepes direct
from the coagulum is now very uncommon. Thick crepes are generally made by
reworking dry rubber, either in the form of thin crepes or from air-dried
sheets. The market for the latter in Malaya is confined almost entirely to
Singapore, where factories buy native rubber and re-work it into thick
crepe.
The bulk of the output of No. 1 crepe from estates is in the form of thin
"fine pale crepe." The artificial standard set up by buyers and brokers
necessitates this thin crepe being of even texture and fairly free from
small holes ("looseness"). What difference the small holes are to make in
the vulcanising properties of the rubber is beyond our knowledge; but such
being the standard, it must be attained if the full price is to be
obtained.
In order to secure the desired effect the coagulum must be passed
consecutively through the three types of rolls, and undergoes a varying
degree of working in each.
Given the necessary equipment of machines, it is possible to make a good
specimen of thin pale crepe if the coagulum passes through all the rolls a
total of twelve times (or even less in exceptional cases). There is no
intention of suggesting that this is possible on all estates. Clearly the
number of times the rubber passes through the rolls will depend upon the
total efficiency of the machines. This in turn involves such factors as
(_a_) the size of the rolls, (_b_) the number of machines of each type,
(_c_) the gearing of the pinions, (_d_) the speed of the drive, etc. Again,
much depends upon the nature of the coagulum worked. A fairly soft coagulum
will offer less resistance, and conversely a dense coagulum will require
more machining.
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