The Principles of Leather ManufactureProcter, H. R. (Henry Richardson)
History
The Principles of Leather Manufacture
Procter, H. R. (Henry Richardson)
Leather
Up to perhaps 150 years ago, no attempt was made to leach the tanning
material, which was simply strewed in layers between the hides, and
moistened with water. Leaching originated in England, and was first
applied merely to complete the exhaustion of the material which had been
already used for layers; but the use of even weak liquors instead of
water in the layers was found so advantageous, that new material was
soon applied to make stronger infusions. The earliest form of leach was
simply a pit with a perforated wooden “eye” or shaft down one corner, in
which a pump could be placed to remove the liquor without being choked
with solid matter. This was considerably improved by the addition of a
perforated “false bottom” to the pit, with which the eye communicated.
The perforations of the latter were found unnecessary, and it now serves
simply for pumping through, or for the manipulation of a plug in a hole
communicating with an underground “trunk” leading into a pump-well. The
false-bottom is best made of laths about 1 inch thick and 2 inches wide,
cut slanting so as to be wider on the upper than the lower surface,
which makes the spaces between them less liable to choke. The laths are
nailed on cross-battens with copper nails, which should be long enough
to clinch, ¹⁄₄-inch to ¹⁄₂-inch spaces being allowed between the laths
according to the fineness of the ground material. The lattice-bottom
should be in at least two sections, so as to allow of its easy removal
for cleaning, and should rest on detached blocks, which are best nailed
to the underside of the battens. A space of 2 inches to 3 inches below
the false bottom will prove sufficient if it is cleared every time the
pit is emptied, but not otherwise. Clearness from obstruction both below
the bottom and between the laths themselves is very important in
securing free running in the “press leach” system about to be described.
A section of the latticed bottom is shown in Fig. 77. The laths are
easily cut by employing a circular saw with a tilted table, and turning
the board at each cut. No advantage is gained by planing them.
[Illustration: FIG. 77.--Section of Leach-Bottom.]
As a strong liquor cannot be made by the use of a single leaching-pit, a
series of pits are now always employed, and it is the leaching,
systematic or otherwise, which determines how much of the total tannin
will be thrown away and lost in the “spent tan.” In the case of properly
extracted materials the “spent tan” will not contain more than one per
cent. of tanning matter, but the degree of extraction which is
profitable is dependent on the tanning material employed and the class
of leather to be produced.
The system of leaches now considered to be the best is based on the
“continuous” process of extraction. Of its different forms, the
“press-leach” is the simplest and in most cases is all that is required.
[Illustration: FIG. 78.--Plan and Section of Battery of Press-Leaches.]
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