The Romance of War Inventions: A Description of Warships, Guns, Tanks, Rifles, Bombs, and Other Instruments and Munitions of Warfare, How They Were Invented & How They Are EmployedCorbin, Thomas W.
History
The Romance of War Inventions: A Description of Warships, Guns, Tanks, Rifles, Bombs, and Other Instruments and Munitions of Warfare, How They Were Invented & How They Are Employed
Corbin, Thomas W.
Inventions; Military art and science; Naval art and science
Wrought iron is made by working the molten pig iron instead of casting
it. The work is done in a different type of furnace altogether from the
blast furnace and the cupola. It is more like an oven, in the floor of
which is a depression wherein the molten metal lies. The fire-place is
so arranged that the flames pass over the metal, being deflected
downwards upon it by the roof as they pass.
It should be understood that in casting pig iron one does little more
than form it into some desired shape, the nature of the metal undergoing
little or no change. In working it, however, into wrought iron, we
change its nature.
The pig iron contains from 2 to 5 per cent of carbon, which it obtains
from the coal in the blast-furnace, and it is this particular proportion
of carbon which gives it its own peculiar properties. To convert it into
wrought iron a workman puts a long iron rod into the furnace and stirs
the metal about, thereby exposing it to the air and permitting the
carbon to be burnt out. As it loses carbon the iron becomes less and
less fluid until it reaches a sticky stage. Thus the workman, who is
known by the name of puddler, as the process is called puddling, works
up a ball of decarbonized and therefore sticky iron upon the end of his
rod. Having thus produced a rough ball or lump he draws it out of the
furnace and leaves it to cool.
Thus the result of the puddling process is to produce a number of rough
lumps or balls of iron with only about one-tenth per cent of carbon.
They are next reheated, in another furnace, and a number of them are
hammered together under a mechanical hammer into larger lumps called
blooms or billets. The hammering process has the effect of driving out
impurities and also of improving the texture of the metal.
Iron sheets, bars, rods and so on are formed by heating the billets and
rolling them out in powerful rolling mills, machines which in principle
are precisely similar to the domestic mangle, wherein two iron rollers
with properly shaped grooves in them squeeze out the billet into the
desired form.
Wrought iron, owing to the method by which it is produced, is not
homogeneous, that is to say, it is nor quite the same all through, with
the result that when it is rolled it develops a grain somewhat similar
to the grain in wood, so that if bent across the grain it is somewhat
liable to crack. On the other hand, it has the advantage over steel that
it rusts much less readily. Hence, for outdoor purposes it is still
sometimes preferred to the otherwise more popular steel.
Public-domain text, read in full here on John Shaqi.
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