The Romance of War Inventions: A Description of Warships, Guns, Tanks, Rifles, Bombs, and Other Instruments and Munitions of Warfare, How They Were Invented & How They Are EmployedCorbin, Thomas W.
History
The Romance of War Inventions: A Description of Warships, Guns, Tanks, Rifles, Bombs, and Other Instruments and Munitions of Warfare, How They Were Invented & How They Are Employed
Corbin, Thomas W.
Inventions; Military art and science; Naval art and science
Now the problem which Bessemer set before himself was to find out how to
make a metal which could be cast like cast iron yet should be as strong
and tough as wrought iron. After a little experimenting, by a happy
inspiration, he hit upon the idea of blowing air through a mass of
molten pig iron, thereby burning out the carbon, just as is done in the
puddling process, only much quicker and with less labour. By this means
he produced a metal with less carbon than cast iron and more than
wrought iron, a sort of intermediate state between the two, and to his
joy he found that this "Bessemer steel" could be cast like cast iron yet
had strength and toughness equal to if not superior to that of wrought
iron. Moreover, it was homogeneous and when rolled did not possess the
troublesome grain characteristic of wrought iron.
Having thus found the way to make this new and desirable metal, Bessemer
encountered a great disappointment, so great that it would have entirely
beaten many men. He made samples of steel and submitted them to experts
in iron manufacture. Everyone thought them admirable and many large iron
works were induced by them to make arrangements with Bessemer for the
right to use his process. His name was already famous and it seemed as
if a new fortune was made, when, to his alarm, he learned that wherever
it was tried except in his own works, the process was a miserable
failure. Instead of being at the end of his labours he was just at the
beginning.
It turned out that the particular iron which he happened to buy and use
at his own works was particularly free from an impurity which is,
generally speaking, a great nuisance in iron, namely, phosphorus. It was
pure accident which had led him to use this iron: it happened to be the
kind he could purchase most easily in the small quantities needed for
his experiments but it led him into a great difficulty, for other
people, after paying him for the right to use his process and after
spending large sums on the requisite plant, found themselves unable to
make the steel because of the phosphorus in their iron and finding
themselves unable to make a success were inclined to write him down a
fraud. As it turned out, after much labour on Bessemer's part, it was
due to the presence of tiny percentages of phosphorus in most of the
iron that is produced.
After much trouble he was able to induce certain owners of
blast-furnaces to make, by special methods, a kind of pig iron
practically free from phosphorus and therefore suitable for his process.
This special pig iron was known as Bessemer Pig Iron.
A little later a new inventor, a Welshman, Thomas by name, overcame the
difficulty in another way, but to explain that I must first describe the
Bessemer Converter, the special apparatus designed by Bessemer for
making his steel.
Public-domain text, read in full here on John Shaqi.
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