The Science of BrickmakingHarris, George Frederick
Science
The Science of Brickmaking
Harris, George Frederick
Brickmaking -- Handbooks, manuals, etc.
Considerable diurnal variations in temperature are known to be
peculiarly destructive to certain kinds of brick and terra-cotta work.
Very porous bricks are not much affected, but the more compact kinds,
and especially terra-cotta blocks, often suffer. These observations
do not so much apply to our own country as to warmer climates; though
we are not altogether without experience here. On being heated these
materials expand; when made loosely, as in rubbers and the like, the
effect of the expansion is not very manifest, because the motion
is absorbed, so to speak, by the brick itself. On the other hand,
increased compactness of the particles leads to a perceptible increase
in the size of the bricks, and when the sun has gone down contraction
takes place as the bricks are cooling. It often happens in hot climates
that the brick or terra-cotta block is unable to part with its heat as
rapidly as the surrounding air becomes cooler, although it tries hard
to do so, and this leads to corners of the brick being broken off, the
physical forces exerted during the struggle doing the damage.
A highly interesting case of the effects of temperature on terra-cotta
was detailed by Mr. T. Mellard Reade, C.E., F.G.S., a few years
ago.[12] He shews that the cumulative effect of small, but repeated
changes of temperature is very striking, and describes the lengthening
of a terra-cotta coping in that connexion. The coping in question,
which was freely exposed to the direct rays of the sun, consisted of
two courses of red Ruabon terra-cotta bricks set in cement upon a
fence wall, built with common bricks in mortar, a brick and a half
in thickness. The courses were level, but, in consequence of the
inclination of the road, the coping stepped down at intervals, so that
the undercourse of bricks of one length was just gripped and held in
position by the top course of the next length of coping. It will be
observed that that form of construction constituted, by liability
to lifting, a more delicate test than ordinarily of any increase of
length, that might take place in the coping. On subsequent examination
of the coping, the end position of one length, abutting against the
next length at the drop in the level, was found to be thrown up into an
arch-shape bend of about 6 feet span; the coping bricks being lifted
in the highest part one inch from their bed. There was a fracture at
the crown of the arch, and another at the foot or springing, but for
a distance of 30 feet the coping was practically one solid continuous
bar. A careful examination shewed that the coping had “grown” about a
quarter of an inch longer than when it was first set, and that this
lengthening, as shewn by movement on the corbel bricks which occur at
intervals, was evenly distributed along a length of 30 feet.
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