As the electrolytic production of copper is an industry of great
present importance, so the production of iron and steel by
electricity promises to be of the greatest future importance.
Electric furnaces for making steel are now maintained, and the
industry has passed beyond an experimental condition. But it has
not reached the point where it is competing with the Bessemer or
the open hearth process of the manufacture of steel, while for the
smelting of iron ores the electric furnace has not yet been found
practical from an economic standpoint. Before 1880 Sir William
Siemens showed that an electric arc could be used to melt iron or
steel in a crucible, and he patented an electric crucible furnace
which was the first attempt to use electricity in iron and steel
manufacture. He stated that the process would not be too costly
and that it had a great future before it. This was an application
of the intense heat of the arc, which supplies a higher
temperature than any source known except that of the sun. This
heat is used to melt the metal, in which condition various
impurities can be removed and necessary ingredients added.
Siemens' furnace did not find extensive application, largely on
account of the great metallurgical developments then taking place
in the iron industry and the thorough knowledge of metallurgical
processes as carried on, possessed by metallurgical engineers. But
the idea by no means languished, and in 1899 Paul Heroult and
other electro-metallurgists were active in developing a practical
electric furnace for iron and steel work. The Swedish engineer, F.
A. Kjellin, was also active and as the result of the efforts of
these and other workers, by 1909 electric furnaces were employed,
not only in the manufacture of special steels whose composition
and making were attended with special care, but for rails and
structural material. There were reported to be between thirty and
forty electric steel plants in various countries, and the outlook
for the future was distinctly bright. The application of electro-
metallurgy at this time was confined to the manufacture of steel,
as the smelting of iron had not emerged from the experimental
stage of its development, though extensive trials on a large scale
of various furnaces have been undertaken in Europe and by the
Canadian government at Sault Ste. Marie, where the Heroult
furnace, soon to be described, was employed. Electro-metallurgy of
steel, as in all utilization of electrical power, depends upon
obtaining electricity at a reasonable cost, and then utilizing the
heat of the arc or of the current in the most practical and
economical form. One of the pioneer furnaces for this purpose
which has seen considerable development and practical application
is the Heroult furnace, which is a tilting furnace of the crucible
type, whose operation depends upon both the heat of the arc and on
the heat produced by the resistance of the molten material. In the
Public-domain text, read in full here on John Shaqi.
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