The next step in the work was opening out the cylinders, and this was
done in two ways. The end of those made of thinner glass was put into
the furnace while at the same time air was forced inside through the
blow-pipe. As a result the air expanded by the heat of the fire, and
burst open the cylinder at its hottest or weakest end. By placing this
opening downward it was widened to the diameter necessary. The
cylinders of thicker glass were opened by fastening to one end a lump
of hot metal, thereby weakening them at this point. When the air was
forced in by the blower it burst open the mass and the break thus made
was enlarged by cutting it round with the scissors.
"Now come on, Jean, and see them flatten it out," said Giusippe.
Upon a wooden rest or chevalet the cylinder was now laid and detached
from the pipe by placing a bit of cold steel against the part of the
glass that still clung to the blow-pipe. At once the neck of the glass,
which was hot, contracted at the touch of the cold metal and broke away
from the pipe. The small end was then taken off by winding round it a
thread of hot glass, and afterward applying cold iron or steel at any
point the thread had covered.
"The cylinder is now finished at top and bottom and is ready to be
split up the side," said Giusippe. "This they do with a rule and a
diamond point mounted in a long handle. The diamond point is drawn
along the inside of the cylinder and opens it out flat. If there are
any imperfections in the glass the cutter plans to have them come as
near the edge of this opening as possible so there will be little
waste."
Jean nodded.
"Now, as you will see, the glass is ready for the flattener. First he
warms it in the flue of his furnace and then, using his croppie or
iron, he puts it on the flattening-stone; if you look carefully you
will see that the top of this stone is covered with a large sheet of
glass. In the heat of the furnace the cylinder with the split uppermost
soon opens out and falls back in a wavy mass. See?"
Jean watched intently as the great roll of glass unfolded and spread
into billows. The moment it was fairly open the flattener took his
polissoir, a rod of iron with a block of wood at one end, and began
smoothing out the uneven sheet of glass into a flat surface. At times
he had to rub it with all his strength to straighten it. This done the
flattening-stone was moved on wheels to a cooler part of the furnace
and the sheet of glass upon it was transferred to a cooling-stone. When
stiff enough it was taken off and placed either flat or on edge in a
rack with other sheets.
So the process went on.
Public-domain text, read in full here on John Shaqi.
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