If for warp, then the yarn passes through a number of processes
necessary for its conversion, from the mule cop or ring bobbin form,
into the sheet form, consisting of many hundreds of threads, which are
then wound on a beam.
Briefly enumerated, these processes are as follows:--
(_a_) The winding frame, in which the threads from the cops or spools
are wound upon flanged wooden bobbins, suitable for the creel of the
next machine.
(_b_) The beam warping frame, in which perhaps 400 threads are pulled
from the bobbins made at the winding frame, and wound side by side upon
a large wooden beam.
(_c_) The "slasher sizing frame," in which the threads from perhaps five
of the beams made at the warping machine are unwound and laid upon one
another, so as to form a much denser warp of perhaps 2000 threads, and
wrapped on a beam in a suitable form for fitting in the loom as the warp
or "woof" of the woven fabric. In addition to this, the sizing machine
contains mechanism by which the threads are made to pass through a
mixing of "size" or paste, which strengthens the threads.
In some cases this "size" is laid on the yarn very thickly, in order to
make the cloth weigh heavier.
(_d_) After sizing comes the subsidiary process of "drawing in" or
"twisting in," by which all the threads are passed in a suitable manner
through "healds" and "reeds," so as to allow of their proper
manipulation by the mechanism of the loom, to which they are immediately
afterwards transferred.
In the production of cloths of a more or less "fancy" description, it is
often required that the spun yarns shall be bleached and dyed before
using, and to perform one or both of these operations efficiently, it is
usual to reduce the yarn into proper condition by the processes of
"reeling" and "bundling," although in comparatively few instances yarn
is dyed in the cop form, while in a few other cases the raw cotton is
dyed before being subjected to the processes of cotton spinning.
"Reeling" and "Bundling" are operations which are frequently necessary
for other purposes besides those above alluded to, and may therefore be
more fully described, as they often form part of the equipment of a
spinning mill, and yarn is frequently sent away from the spinning mill
in bundle form.
=Reeling.=--This is a simple but very extensively adopted process, in
which yarn is wound from cops, bobbins or spools into hanks. It may be
explained here that a cotton hank consists of 840 yards, and is made up
of 7 leas of 120 yards each, while on a reel each lea is made up of 80
threads, a thread being 54 inches and equalling the circumference of the
reel. Perhaps the most common size of reel contains at one time 40
spindles, and is capable therefore of winding 40 hanks of yarn
simultaneously. The photograph in Fig. 34 shows a number of reels fitted
for winding hanks from cops formed upon the mule.
Public-domain text, read in full here on John Shaqi.
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