Vivian’s works, the most important of the establishments of Swansea, are
situated in a vale a couple of miles from the town. A maritime canal
enables brigs to sail at high tide up to the smelting furnaces, whence a
second canal leads to the coal-pits, ascending the hill by a succession
of locks. Although in the building of this huge factory not a thought
was given to grace or beauty of form, utility being the sole aim in
view, still its vast extent leaves on the mind a certain impression of
grandeur.
The whole smelting process is carried on in reverberatory furnaces.[49]
In order to disengage the sulphur and other volatile impurities, the ore
is first roasted in at least sixteen of these powerful ovens, each of
which holds forty hundredweight, and performs its office in six hours.
The smoke of all these furnaces collects in a huge chimney, which, after
climbing the hill for about six hundred feet, ends in a mighty column
two hundred feet high. The roasted ores are then mixed with a certain
proportion of fluor spar, and smelted in twenty smaller reverberatory
furnaces. A ton is introduced at a time, and in each oven seven tons can
be smelted in twenty-four hours. It would lead me too far were I to
enter into more minute details. I will therefore briefly state that the
copper is still obliged to pass four times through differently
constructed furnaces before it is sufficiently pure to be rolled into
sheets or to be granulated, a condition in which it is used for the
fabrication of brass, as it then presents more surface to the action of
the zinc, and combines with it more readily. To produce this
granulation, the metal is poured into a large ladle pierced with holes,
and placed above a cistern filled with water, which must be hot or cold
according to the form of the grains required. When it is hot, round
grains are obtained, analogous to lead shot, and the copper in this
state is called _bean shot_. When the melted copper falls into cold
water perpetually renewed, the granulations are irregular, thin, and
ramified, constituting _feathered_ shot.
Footnote 49:
A reverberatory furnace is a furnace in which intense heat is produced
by a flame which, while passing through a furnace, _reverberates_ from
the roof over the substance to be fused, the draught being created by
means of a lofty chimney.
Public-domain text, read in full here on John Shaqi.
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