The invention of the hot blast gave a new and mighty impulse to the
production of iron. Though Mr. Scrivenor[58] mentions the remarkable
fact that in the furnaces of Peru a contrivance has been noticed for
letting the air pass over hot coals, and thus become heated in its
passage to the fire, yet it was personal observation, and not
archæological research, that, in 1829, suggested to Mr. Neilson, of the
Clyde Iron Works, the possibility of economising fuel by substituting
hot for cold air in blowing his furnaces. Before this important
discovery more than eight tons of coke had been required to produce one
ton of pig-iron; but on heating the blast, previously to its entering
the smelting-oven, to a temperature of 300° F., it was found that a
saving of two and a half tons of coal could be made on every ton of
iron, and on raising it to the temperature of 600° F.—a heat somewhat
more than sufficient to melt lead—a still more considerable saving of
fuel was effected, while at the same time the important discovery was
made that at this high temperature bituminous and even anthracitic coal
might be used instead of coke. Another advantage was that the same steam
power now sufficed for applying the blast to four furnaces which had
formerly been required for three; and the total result of the
improvement was a saving of 72 per cent. of fuel. Thus we have here
another instance of the important results that may be gained from a
single good idea when worked out by clever practical men, for the hot
blast has most assuredly increased the wealth of England by many
millions a year!
Footnote 58:
‘History of the Iron Trade.’
Another circumstance likewise tended considerably to increase the
production of pig-iron. It was found that the hot blast not only had
power sufficient to produce in the raw coal the requisite intensity of
heat, but also to expel from it, to a certain extent, the sulphur, which
injured the quality of the iron, and thus a great economy in labour as
well as in the quantity of fuel was effected. Since then the black-band,
an iron-stone found in great quantities in Scotland, and also, to a less
extent, in Wales, but not readily convertible into iron by the old
methods, and also the Northamptonshire and the Cleveland ores,
discoveries of a later date and of an incalculable extent, have been
made by the hot blast to yield their iron in great abundance.
The power of using the black-band alone in the furnace, and not, as
before the introduction of the hot blast, in small quantities only, and
combined with other ores, constituted a new era in the manufacture of
iron, and gave to Scotland, till then an iron-making district of little
importance,[59] the pre-eminence over all others for the production of
soft fluid iron, best suited to ordinary founding purposes.
Footnote 59:
Public-domain text, read in full here on John Shaqi.
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