Clearly the effect of trimming away is correlated with the form and
length of stroke, and the temper of the pitch, and in fact it requires
the wisdom of the serpent to combine these various factors so as to
produce the perfectly uniform and regular action required in polishing.
Now and then, at brief intervals, the operation is stopped to supply
rouge and to avoid changing the conditions by the heat of friction.
Especially must heating be looked out for in hand polishing of lenses
which is often done with the glass uppermost for easier inspection of
the work.
Polishing, if the fine grinding has been judiciously done is, for
moderate sized surfaces, a matter of only a few hours. It proceeds
quite slowly at first while the hills are being ground down and then
rather suddenly comes up brilliantly as the polisher reaches the
bottoms of the valleys. Large lenses and mirrors may require many days.
Now begins the final and extraordinarily delicate process of figuring.
The lens or mirror has its appointed form as nearly as the most precise
mechanical methods can tell—say down to one or two hundred-thousandths
of an inch. From the optical standpoint the result may be thoroughly
bad, for an error of a few millionths of an inch may be serious in the
final performance.
The periphery may be by such an amount longer or shorter in radius
than it should be, or there may be an intermediate zone that has
gone astray. In case of a mirror the original polishing is generally
intended to leave a spherical surface which must be converted into
a paraboloidal one by a change in curvature totalling only a few
hundred-thousandths of an inch and seriously affected by much smaller
variations.
The figuring is done in a fashion very similar to the polishing. The
first step is to find out by optical tests such as are described in
Chapter IX the location of the errors existing after the polishing, and
once found, they must be eliminated by patient and cautious work on the
surface.
Every optical expert has his own favorite methods of working out the
figure. If there is a hollow zone the whole surface must be worked
down to its level by repolishing; if, on the other hand, there is an
annular hump, one may repolish with stroke and tool-face adapted to cut
it down, or one may cautiously polish it out until it merges with the
general level.
Polishing is commonly done with tools of approximately the size of
the work, but in figuring there is great difference of practice, some
expert workers depending entirely on manipulation of a full sized
tool, others working locally with small polishers, even with the ball
of the thumb, in removing slight aberrations. In small work where the
glass can be depended on for homogeneity and the tools are easily kept
true the former method is the usual one, but in big objectives the
latter is often easier and may successfully reach faults otherwise very
difficult to eliminate.
Public-domain text, read in full here on John Shaqi.
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