The Wonder Book of Knowledge: The Marvels of Modern Industry and Invention, the Interesting Stories of Common Things, the Mysterious Processes of Nature Simply Explained
History
The Wonder Book of Knowledge: The Marvels of Modern Industry and Invention, the Interesting Stories of Common Things, the Mysterious Processes of Nature Simply Explained
Industrial arts -- History
The first notable improvement over the Sheffield work came toward the
middle of the nineteenth century, when electro-silver plating was first
practiced and, in 1847, commercially perfected, by Rogers Brothers of
Hartford, Conn.
The marvelous force of electricity was brought to bear on the making of
silver-plated knives, forks, spoons, etc., as well as hollow-ware
articles, such as coffee and tea pots, water pitchers, sugar bowls and
platters. Instead of these articles being made of sheets of rolled
copper and silver, a silver plate of any desired thickness is applied to
the base metal by electricity.
This quick and less expensive method of manufacture rendered silver
plate available to all classes, and the Sheffield plate was quickly
superseded, the old method of manufacture becoming obsolete.
While the process of manufacture was cheapened, the newer craftsmen
wisely held to the art standards of the old masters. With the new
process came the perfection of modern construction, and the cost is so
much less than in the old days that a perfect table service of authentic
design, of quality beyond question and guaranteed in every respect, is
within the reach of any well-to-do family. Many of the old family pieces
of Sheffield have found their way into the melting pot in exchange for
the modern electro-plated silverware.
The making of silver-plated flatware is an interesting process and one
that requires a great amount of skill and care. The finished teaspoon,
as it lies in the show-case or chest, is the result of over thirty
distinct operations, while a plain silver-plated steel knife has passed
through thirty-six stages in its evolution from the bit of steel rod, in
which shape it begins its journey. Some of the more important steps in
the making of a spoon are briefly described below:
The Blank.
The metal underlying the silver plate of the best plated teaspoons is of
nickel silver, a trade name for a metal composed of nickel, copper and
zinc. This metal is procured in sheet form of varying lengths. From this
sheet is cut a blank, which bears little resemblance to a spoon, being
about half the length of the finished article and very much wider.
Squeezed.
The blank is then “squeezed,” which gives to the part that is to become
the handle a little more of the appearance that it will have later.
Rolling.
This “squeezed” blank is then passed through a series of steel rolls,
giving length to the handle and width to the bowl, and distributing the
metal according to the correct thickness--that is, the bowl will be thin
and the shank thick.
Clipping.
The next process is termed “clipping,” the spoon being cut out from the
blank in the correct outline of the pattern.
Annealing.
The process of rolling the metal has so compressed the latter that it
cannot be readily worked. It is necessary, therefore, that the spoon be
annealed--that is, the shaped blanks are placed in an oven and brought
to a red heat, which renders them malleable.
Public-domain text, read in full here on John Shaqi.
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