The Wonder Book of Knowledge: The Marvels of Modern Industry and Invention, the Interesting Stories of Common Things, the Mysterious Processes of Nature Simply Explained
History
The Wonder Book of Knowledge: The Marvels of Modern Industry and Invention, the Interesting Stories of Common Things, the Mysterious Processes of Nature Simply Explained
Industrial arts -- History
Die-sinking is the art of preparing dies for stamping coins, buttons,
medallions, jewelry, fittings, etc. The steel for the manufacture of
dies is carefully selected, forged at a high heat into the rough die,
softened by careful annealing, and then handed over to the engraver.
After the engraver has worked out the design in intaglio the die is put
through the operation of hardening, after which, being cleaned and
polished, it is called a “matrix.” This is not, however, generally
employed in multiplying impressions, but is used for making a “punch” or
steel impression for relief. For this purpose another block of steel of
the same quality is selected, and, being carefully annealed or softened,
is compressed by proper machinery upon the matrix until it receives the
impression. When this process is complete the impression is retouched by
the engraver, and hardened and collared like the matrix. Any number of
dies may now be made from this punch by impressing upon it plugs of soft
steel.
The Story in the Making of a Magazine[19]
The printing of a few thousand copies of one of the great American
magazines would not be a difficult feat for any large first-class
printing plant. The putting of the pages into type and running them
through the modern job presses could easily be accomplished. But when,
instead of a few thousand copies, millions of copies of the magazine are
printed, and these millions are produced unfailingly, week after week,
month after month, in a quality of printing rivaling the production of
but a few thousand copies, then, indeed, is it marvelous how results are
attained.
[Illustration: ONE OF THE SCORES OF PRESSES ON WHICH THE INSIDE PAGES OF
“THE SATURDAY EVENING POST” ARE PRINTED]
Obviously, one of the first necessities towards such quantity production
is extra speed. This is secured to a certain degree by feeding the paper
into the presses from rolls instead of sheet by sheet. But as the
quality of the print must be retained, there is a limit in this speeding
beyond which it is not safe to go. Some other method of increasing the
production without lowering the quality of the printed sheet must be
resorted to--and this is duplication. By the process of electrotyping,
plates of metal duplicating exactly the printing surface of the type and
engravings in the original page, can be made. By providing as many
presses as may be needed, and by supplying each press with duplicates,
or electrotype plates as they are called, the problem of vast quantity
requirements has been solved, so far as the actual printing is
concerned.
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