When men began to move boats by sails, ropes of some kind must have been needed, and the early ships no doubt demanded long and strong cordage. We have pictures of these from several centuries before the Christian era, and we are told by Herodotus that Xerxes, when he built his famous bridge of boats across the Hellespont, 480 B. C., fastened them together by enormous cables which stretched from shore to shore, a distance of nearly a mile. Twelve of these ropes were used, about nine inches thick, some of them being made of flax and others of papyrus. [Illustration: EARLY TYPE OF MACHINE FOR SPINNING ROPE YARN] During the medieval and later centuries rope making was an active industry and America was not long settled before the rope maker became active. John Harrison, an English expert in this line, set up a ropewalk in Boston in 1641 or 1642, and for many years had a monopoly of the trade. But after his death the art became common and in 1794 there were fourteen large ropewalks in that city. In 1810 there were 173 of these industries in the United States, and from that time on the business has grown and prospered. Hand Spinning. In the period referred to all the work was done by hand, machine spinning being of later date. American hemp was used, this softer fiber being spun by hand long after Manila hemp was spun by machines. The hand-making process, long used, is an interesting one. The first step was to “hackle” the hemp. The hackle was a board with long, sharp steel teeth set in it. This combed out the matted tow of the hemp into clean, straight fiber. The instrument used in spinning was a large wheel, turned by hand, and setting in motion a set of “whirls” or revolving spindles, which twisted the hemp by their motion. The spinner wrapped a quantity of the hackled hemp around his waist and attached some of the fibers to the whirls, which twisted the hemp as he walked backward down the ropewalk, pulling out new fiber from his waist by one hand and pressing it into form and size with the fingers of the other. [Illustration: FOUR-STRAND COMPOUND LAYING MACHINE MAKING STRANDS AND LAYING ROPE IN A SINGLE, CONTINUOUS OPERATION] [Illustration: SIXTEEN-INCH TOWLINE WITH EYE SPLICE] In forming a small rope, two of the yarns thus formed were twisted together in a direction opposite to that of the first twist. Then a second twisting followed, the direction being again reversed. Thus rope making may be seen to consist in a series of twisting processes, each twist opposite to the former, the rope growing in size and strength at each operation. Horse power or water power was used when the ropes became too large to be made by hand. [Illustration: FORMATION OF SLIVER (FOR SPINNING) ON FIRST BREAKER] [Illustration: INTERIOR OF PRESENT-DAY ROPEWALK] Machine-made Ropes.