The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
In order that good high-speed steel may be furnished in finished
bars, it must be of correct chemical analysis, properly melted and
cast into solid ingots, free from blow-holes and surface defects.
Sudden changes of temperature are to be guarded against at every
stage of its manufacture and subsequent treatment. The ingots are
relatively weak, and the tendency to crack due to cooling strains
is great. For this reason the hot ingots are not allowed to cool
quickly, but are placed in furnaces which are of about the same
temperature and are allowed to cool gradually before being placed
in stock. Good steel can be made only from good ingots.
Steel treaters should be more vitally interested in the important
changes which take place in high-speed steel during the hammering
operations than that of any other working the steel receives in
the course of its manufacture.
QUALITY AND STRUCTURE
The quality of high-speed steel is dependent to a very great extent
upon its structure. The making of the structure begins under the
hammer, and the beneficial effects produced in this stage persist
through the subsequent operations, provided they are properly carried
out. The massive carbides and tungstides present in the ingot are
broken down and uniformly distributed throughout the billet.
To accomplish this the reduction in area must be sufficient and the
hammer blows should be heavy, so as to carry the compression into
the center of the billet; otherwise, undesirable characteristics
such as coarse structure and carbide envelopes will exist and cause
the steel treater much trouble. Surface defects invisible in the
ingot may be opened up under the hammering operation, in which
event they are chipped from the hot billet.
Ingots are first hammered into billets. These billets are carefully
inspected and all surface defects ground or chipped. The hammered
billets are again slowly heated and receive a second hammering,
known as "cogging." The billet resulting therefrom is known as
a "cogged" billet and is of the proper size for the rolling mill
or for the finishing hammer.
Although it is not considered good mill practice, some manufacturers
who have a large rolling mill perform the very important cogging
operation in the rolling mill instead of under the hammer. Cogging
in a rolling mill does not break up and distribute the carbides and
tungstides as efficiently as cogging under the hammer; another objection
to cogging in the rolling mill is that there is no opportunity to
chip surface defects developed as they can be under the trained eye
of a hammer-man, thereby eliminating such defects in the finished
billet.
Public-domain text, read in full here on John Shaqi.
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