The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
The gear comes out uniformly hard all over and of the same degree of
hardness as when tempered in an open tank. The output of the machine
depends on the amount of metal to be cooled, but will average from
8 to 16 per hour. Each machine is served by one man, two furnaces
being required to heat the work. A slight excess of oil is used
in the firing of the furnaces to give a reducing atmosphere and
to avoid scale.
[Illustration: FIG. 64.--Hardening and shrinking sleeves.]
CARBURIZING LOW-CARBON SLEEVES.--Low-carbon sleeves are carburized
and pushed on malleable-iron differential-case hubs. Formerly,
these sleeves were given two treatments after carburization in
order to refine the case and the core, and then sent to the grinding
department, where they were ground to a push fit for the hubs. After
this they were pushed on the hubs. By the method now employed,
the first treatment refines the core, and on the second treatment,
the sleeves are pushed on the hub and at the same time hardened.
This method cuts out the internal grinding time, pressing on hubs,
and haulage from one department to another. Also, less work is
lost through splitting of the sleeves.
The machine for pushing the sleeves on is shown in Fig. 64. At
_A_ is the stem on which the hot sleeve _B_ is to be pushed. The
carburized sleeves are heated in an automatic furnace, which takes
them cold at the back and feeds them through to the front, by which
time they are at the correct temperature. The loose mandrel _C_
is provided with a spigot on the lower end, which fits the hole
in the differential-case hub. The upper end is tapered as shown
and acts as a pilot for the ram _D_. The action of pushing on and
quenching is similar to the action of the Gleason tempering machine,
with the exception that water instead of oil is used as a quenching
medium. The speed of operation depends on a number of variables,
but from 350 to 500 can be heated and pressed on in 11 hr.
CYANIDE BATH FOR TOOL STEELS.--All high-carbon tool steels are
heated in a cyanide bath. With this bath, the heat can be controlled
within 3 deg. The steel is evenly heated without exposure to the
air, resulting in work which is not warped and on which there is no
scale. The cyanide bath is, of course, not available for high-speed
steel because of the very high temperatures necessary.
DROP FORGING DIES
The kind of steel used in the die of course influences the heat
treatment it is to receive, but this also depends on the kind of
work the die is to perform. If the die is for a forging which is
machined all over and does not have to be especially close to size,
where a variation of 1/16 in. is not considered excessive, a low
grade steel will be perfectly satisfactory.
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