Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
Foreign tobacco is obtained through contract with private
parties, after published proposals by the Minister of Finance through
the French Consular Corps abroad, and through a special government
agency established at Havana. At present a little over one-third of the
tobacco purchased by the Régie is of French growth; over one-half
consists of foreign leaf, mostly obtained from the United States, and
the remainder is made up by importations of cigars from Havana and
Manilla, and by cigarettes and miscellaneous productions of various
countries, and by custom-house seizures. The magazines distributed
throughout the country are of two sorts, “magasins de transit” for
foreign tobacco, and “magasins de culture” for indigenous tobacco. In
the “magasins de transit” the foreign leaves have not to submit to any
other manipulation than the sampling of packages, after which they are
forwarded to the factories in such quantities as may be demanded. With
the indigenous tobacco the course is different; this when received from
the hands of the French grower is usually very imperfectly dried, and
has to be subjected to a curing process. After the bundles are
thoroughly thrashed, they are put in heaps according to maturity, and
fermented in a temperature as high as 30° to 40° Centigrade. This
maturation lasts from six to nine months, depending upon the locality,
and the condition of the leaves as received, and is interrupted from
time to time by the operation of shaking and turning in order to prevent
too great fermentation. When this fermentation is concluded, those
leaves containing less than twenty per cent. of water are ready to be
packed. At this point certain of the leaves undergo a stemming process;
they are then packed by hydraulic pressure in bales and hogsheads
weighing from 400 to 500 _kilo._ each, and in this state they remain
stored in the magazine for some months to acquire further ripeness. It
is usually 15–18 months after they are gathered that the leaves are
considered to be in a fit condition to be sent to the manufactory. Upon
arrival at the manufactory, the packages are sorted and emptied; the
leaves are spread out in large bins or receive a preparatory wetting
with water containing 10 per cent. of sea salt, in order to produce
flexibility and prevent powdering. This process occupies 24 hours. Then
follows the sorting according to quality, and the distribution to the
various workrooms for composition.
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