Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
The Cuban tobacco planter, according to Davis, “would force the drying
in wet weather and retard it in dry weather, as either extreme is
injurious; the wet is injurious, as the leaves, when they change from
the natural colour to a pale yellow and light brown, easily mildew; when
dry, as before-named, it is taken down. Damp weather is best, so as not
to break the leaves, which are immediately stripped from the stalks and
sorted into as many grades as the market may require, from one to four
and even more grades, as ‘bright yellow, dull, seconds, and
ground-leaves.’ But I see no necessity for but three grades, as the
over-ripe, the unripe, and the just ripe at cutting, and when properly
dried they show their grade plain enough to sort. After being stripped
and sorted, they are to be separately piled (‘bulked’ some say) in
courses of leaves—2, 4, or 6 tiers of leaves, stems end out, and 3–4
feet high. The leaves should be kept straight in all these handlings.
The heap should be made up each day separate, as it begins to make
tobacco in 12 hours or so, by fermenting, which is variously called
‘curing,’ ‘sweating,’ ‘conditioning,’ &c. Soon as the heap begins to get
warm it should be re-piled, putting the inner tier out so as to equalize
the fermentation; some re-pile several times and some none; but the
fermentation should be kept equal, and if covered with old sail-cloth it
can be regulated. This fermenting is allowed to proceed for 4–6 weeks by
careful manufacturers; as it is the process that makes the tobacco to
suit the taste of tobacco-epicures it should be carefully done, yet many
do it in a careless manner, and thus have an article so poor as to not
find many lovers. At the end of the 4–6 weeks the Cuba grower would have
one side of each leaf slightly moistened with the decoction of tobacco,
which is made by letting some leaves rot in clean water, and then he
would tie it up in hanks of 25 or 30 leaves, and hang one day for
drying, then take it down and pack it in tight casks as being best. From
these leaves he would make the best Cuba cigars. The Virginian grower
would not wet his tobacco after it had fermented, but simply tie it in
hanks so that 5 or 6 would weigh a pound, and then pack it in his
hogsheads for market; and this, after it had lain from one to six months
in the ‘conditioning bulks.’”
Public-domain text, read in full here on John Shaqi.
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