Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
_Sorting._—Tobacco intended for smoking should be carefully sorted when
stripped. There should be four sorts: 1st, large, equally good coloured,
untorn leaves; 2nd, leaves of good size and colour, but torn; 3rd,
leaves of inferior colour, and bottom leaves; 4th, refuse, shrivelled-up
leaves, &c., to which may be added the suckers No. 1 leaves, when thin,
elastic, and of good sorts, are mostly valued as wrappers (outside
covers) for cigars, No. 2 may also be used as wrappers, but are less
valued than No. 1; they are adapted for fillers and cut tobacco. The
different sorts are kept separate. The best plan is to let the most
intelligent man strip the leaves from the stem, and at once separate
them according to quality. The leaves should then be made into hands,
i.e. 10–20 leaves should be tied together by twisting a leaf round the
end of the stalks, each sort being attended by a special man, to avoid
mixing. The leaves of the first sort being large, 10–15 will be
sufficient for a hand; more are required of the other sorts. When making
the hands of the two first sorts, each leaf is taken separately,
smoothened on a flat board, and left there while another is treated in
the same way, continuing thus until a sufficient number is ready to make
a hand. When the hand is ready, it is laid aside, and a weight is placed
upon it to keep the leaves smooth.
To sell well, according to Perry Hull, tobacco “should be assorted into
three classes or grades, Wrappers, Seconds, and Fillers. The wrappers
will include the soundest, best-coloured leaves, the colour (a dark
cinnamon) should be as uniform as possible; this quality should include
nothing but what is fit for wrappers. The Seconds, which are used as
binders for cigars, &c., will include the small top leaves, of which, if
the tobacco was topped too high, there will be one or two to each
plant—the bad colours, and those leaves somewhat damaged by worms and
bad handling, but not so much so as to be ragged. The third class, or
Fillers, will include the balance of the crop, bottom leaves, ragged
leaves, &c. The tobacco should be done up into hanks of about ⅓ lb.
each, or about what can be encompassed by the thumb and fingers, winding
at the butt with a pliable leaf, drawing the end through the hank to
secure it.”
The Cuban system of sorting is described at considerable length by
Mitjen, whose remarks are interpreted by Burton as follows. The
operation consists in “separating one from the other the different
leaves, according to their strength and quality, and dividing the
produce of the crop into various classes. These are, in practice, styled
_Libra_, 1st quality; _Quebrado_, 2nd quality, broken; _Injuriado de
primera_; _Injuriado de segunda_, _de tercera_, _de cuarta_, _de
quinta_, _de sexta_, _de setima_; _Libra de pie_, and _capadura_.
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