Tomato products: pulp, ketchup, and chili sauce.Bigelow, W. D. (Willard Dell)
Science
Tomato products: pulp, ketchup, and chili sauce.
Bigelow, W. D. (Willard Dell)
Tomato products
Salt may be added at any time during the cooking, but it is best to add
it sufficiently soon so that it will be dissolved and thoroughly mixed
with the product.
The onions should be added chopped at the beginning of the cook.
Spices, either whole or ground, are generally placed in a bag and added
at the beginning of the cook. If the volatile oils are used, they
should be added shortly before finishing the ketchup, as otherwise a
large amount of them may be carried off with the steam.
FACTORY CONTROL OF THE COMPOSITION OF KETCHUP
Ketchup of uniform color, consistency and taste can be produced only by
controlling the quality and quantity of its constituents. Therefore,
any satisfactory method of control necessitates the determination of
the solids in the batch of cyclone juice before sugar, salt, vinegar
and spices are added. Control, based solely on uniform specific gravity
of the finished product, assures only that the specific gravity is
uniform; it does not assure uniformity in consistency, sweetness,
acidity, or in any other characteristic of the product.
Since, under any specific procedure in a factory, the distinctive
tomato flavor and the consistency of the finished product depend
entirely on the tomato solids, and since about half the final acidity
and sugar content is derived from the same source, the control of the
tomato solid content is especially important.
Fortunately the solids in cyclone juice have a fairly uniform
composition. The ratio of total solids to insoluble solids is fairly
constant, likewise the ratio of sugar to acid. The sugar in cyclone
juice varies from about 42 per cent to 54 per cent of the total solids,
averaging about 50 per cent.
As the consistency or body of ketchup is due chiefly to the tomato
solids, the amount of evaporation necessary to secure ketchup of the
desired consistency from a known volume of pulp measured at the boiling
temperature and of known Brix or specific gravity can be determined
from Table 9, page 56. For instance, if the volume of the boiling
pulp is 800 gallons and the corrected Brix reading of the filtrate is
5.10, it is found from Table 9 that it will be necessary to evaporate
to 423 gallons to secure a ketchup of approximately the consistency
of 1.040 pulp, to 374 gallons for a consistency comparable to 1.045
pulp and to 334 gallons for a consistency comparable to 1.050 pulp.
This evaporation is carried out, of course, with the addition of the
necessary ingredients for the making of ketchup. The amount of these
ingredients can be varied in order to secure ketchup of the desired
flavor.
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