Travels in Western Africa in 1845 & 1846, Volume 2 (of 2): comprising a journey from Whydah through the Kingdom of Dahomey to Adofoodia in the interiorDuncan, John
History
Travels in Western Africa in 1845 & 1846, Volume 2 (of 2): comprising a journey from Whydah through the Kingdom of Dahomey to Adofoodia in the interior
Duncan, John
Africa, West -- Description and travel; Benin -- Description and travel
Here I had an opportunity of observing their system of smelting ore.
The furnace is composed of finely-worked clay, nearly as hard as Roman
cement. The dye-vats are composed of the same substance; the furnace is
built of a circular form, and of about five or six feet diameter, and
about eight feet high. From the top to the middle the furnace tapers
inwards to the centre in the form of a funnel; it again widens from
the middle to the bottom. At the bottom are fixed two pair of bellows,
which are covered nearly over with earth, and kept constantly wet. The
bellows are formed by cutting two large round holes in a large block of
wood of the cotton-tree. The handles of the bellows are about a yard
long, and about the thickness of the barrel of a musket. These are
fixed into the centre of a circular piece of leather or hide at one
end. This piece of hide is sufficiently large to cover the hole in the
block of wood: it is put over this hole, and nailed round the edges.
Besides the apertures there are two smaller holes, bored through the
sides of the block to communicate with the large hole forming the body
of the bellows. Over the mouth of the small hole, where it communicates
with the body of the bellows, is a stopper or valve, which shuts close
on the hole when the handle is pressed down. The two leather covers,
being very loose, are raised up and down alternately, upon the same
principle as the bellows used in England.
The man who blows takes the handles (which are perpendicular,) in
each hand, and raises one hand up, and at the same time presses the
other down, so that with the two bellows a constant blast is kept
up. The pipe is frequently made of a sort of clay, similar to that
used in coarse earthenware; but when such things can be procured, old
gun-barrels, which have burst on the coast, not unfrequently find their
way into the interior, and are sold at a very high price for this
purpose. Guns in good condition are never suffered to pass into the
interior, if the chiefs on or near the coast can prevent it.
But to describe the furnace: iron-wood charcoal, when it can be
procured, is used for fuel. The furnace is then filled with a layer
of charcoal and iron alternately, and then the fire is lighted at
the bottom, and the blowing commences. Two and sometimes three hours
elapse before a melting heat can be produced. The melting of the ore of
course commences nearest the blower, and the fused metal falls into the
bottom of the furnace, when some more ore supplies the place of that
which is already melted. When the whole is melted, a stopper is drawn
to let the liquid iron run into long narrow moulds, which have again to
be melted previously to becoming fit for the hammer. This was the most
efficient furnace I had yet seen, and the iron seemed remarkably tough
and pliable. They seem ignorant of the method of hardening it, though
swords and spear-heads, as well as arrow-heads, are manufactured in
Kassokano.
Public-domain text, read in full here on John Shaqi.
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