United States Steel: A Corporation with a SoulCotter, Arundel
History
United States Steel: A Corporation with a Soul
Cotter, Arundel
United States Steel Corporation
To Robert F. Mushet, a Scotch ironmaker, belongs the credit for
overcoming this difficulty. He came forward with a practical
suggestion: “Burn out all your carbon and then put back what you need
to make the metal hard.” Simple enough, but the others had not thought
of it. And the thing was done.
The hissing, roaring volcano is easily handled by one man. As he
watches the flame that pours from its mouth change from red to yellow
and finally burn white, he touches a lever which turns the huge caldron
on its axis, while workmen quickly shovel into it the required amount
of carbon, silicon, etc. The converter is then further tilted and its
contents emptied into a ladle which swings away with its load while the
converter is charged afresh with iron.
Open-hearth steel, more popularly used nowadays than the Bessemer
product, is made by a different process. As the name implies, the
iron is changed into steel in large ovens, where it is mixed with the
necessary alloys and purifying ingredients and a considerable amount of
scrap. The proper melt being arrived at, the metal, now steel, is run
off into ladles.
The open-hearth method has many obvious advantages. In the first place,
it gives the steel a greater tensile strength. In the second, using as
it does about 60 per cent. of iron and 40 per cent. of old metal, it
is an important factor in conserving the natural ore resources of the
country and of the world for future generations.
Times change and steel making with them. Open-hearth is fast
supplanting Bessemer steel in all markets, and the day may not be far
distant when Bessemer will be practically a thing of the past. But it
must not be forgotten that the discovery of Kelly and Bessemer--to
whose names should be linked that of Mushet--gave birth to the modern
steel industry and made possible the age of steel. Open-hearth itself
may one day yield to another process. In fact, a prominent steel
manufacturer has suggested that electric steel will be the steel of the
future.
All the newer steel plants are equipped with open-hearth furnaces. At
Gary, Bessemer is not produced at all, and even the Carnegie Steel Co.,
which probably did more than any other concern to develop the Bessemer
process, now has 133 open-hearth furnaces to 14 Bessemer converters.
The Corporation altogether has 335 open-hearth furnaces and 38
converters.
The manner in which the newer process is displacing the older is best
illustrated by some production comparisons. In 1901, the first year
of the Corporation’s existence, the subsidiary companies produced
6,109,306 tons of Bessemer steel to 2,745,514 tons of open-hearth. It
was not until 1909 that open-hearth production forged ahead, going to
7,508,889 tons against 5,846,300 tons of the other. But since that year
its gain has been progressive and continuous. In 1919, open-hearth
production was 12,412,131 tons compared with 4,788,242 tons of Bessemer.
Public-domain text, read in full here on John Shaqi.
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