English prose literature; Exposition (Rhetoric); Readers -- Science
all ordinary book-papers, for papers that are to be printed upon in the
usual way, and for the cheapest grades of writing-paper, where the
requirements are not very exacting and where a curtailment of expense is
necessary. For the higher grades of writing-paper, however, a distinctly
separate and additional process is required. These papers while on the
machine in web form are passed through a vat which is called the
size-tub, and which is filled with a liquid sizing made of gelatine from
clippings of the horns, hides, and hoofs of cattle, this gelatine or
glue being mixed with dissolved alum and made fluid in the vat. Papers
which are treated in this way are known as "animal," or "tub-sized."
We have duly described machine-dried papers, but these higher grades of
writing-papers are dried by what is known as the loft, or pole-dried
process. Such paper is permitted to dry very slowly in a loft specially
constructed for the purpose, where it is hung on poles several days,
during which time the loft is kept at a temperature of about 100°
Fahrenheit.
Another detail of considerable importance is that of the "finish" or
surface of the paper. When paper with a particularly high or glossy
surface is desired, it is subjected to a separate process, after leaving
the paper machine, known as supercalendering.
"Supercalendering" is effected by passing the web through a stack of
rolls which are similar to the machine calenders already described.
These rolls are composed of metal cylinders, alternating with rolls made
of solidified paper or cotton, turned exactly true, the top and bottom
rolls being of metal and heavier than the others; a stack of
supercalenders is necessarily composed of an odd number of rolls, as
seven, nine, or eleven. The paper passes and repasses through these
calenders until the requisite degree of smoothness and polish has been
acquired. The friction in this machine produces so much electricity that
ground wires are often used to carry it off in order that the paper may
not become so highly charged as to attract dust or cause the sheets to
cling together. When the fine polish has been imparted, the rolls of
paper go to the cutting machines, which are automatic in action, cutting
regular sheets of the required length as the paper is fed to them in a
continuous web. In the manufacture of some high grades of paper, such as
linens and bonds, where an especially fine, smooth surface is required,
the sheets after being cut are arranged in piles of from twelve to
fifteen sheets, plates of zinc are inserted alternately between them,
and they are subjected to powerful hydraulic pressure. This process is
termed "plating," and is, of course, very much more expensive than the
process of supercalendering described above.
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