A Practical Handbook on the Distillation of Alcohol from Farm ProductsWright, F. B. (Frederic B.)
Science
A Practical Handbook on the Distillation of Alcohol from Farm Products
Wright, F. B. (Frederic B.)
Alcohol; Alcohol, Denatured
In use the body of the apparatus is partly filled with water and the
material to be treated. This is acted upon by a steam pressure of two
atmospheres, which is later increased to three, steam entering by the
lowermost pipe, passing up through the water and potatoes thoroughly
agitating the same and passing away by the steam gauge. After standing at
the last pressure for ten or fifteen minutes the lower steam inlet is
closed; the upper inlet and the blow-out valve are opened. The steam is
then increased to its highest point or about four atmospheres and the
lower valve is opened. The disintegrated material is forced out by the
steam through the grating at the bottom of the cone. This comminutes it
and pulps it before it passes into the preparatory mash tub. Blowing out
requires about 40 to 50 minutes. Steaming and blowing out together cover
a space of two hours. The pressure of the steam before blowing out should
be such that the steam is constantly being blown off through the safety
valve. Thus the mass in the steamer is agitated and the material entirely
disintegrated and gelatinized.
=Process.= Into these apparatuses the potatoes and corn or grain first
ground into mash, or even corn or grain unground, if the pressure is high
enough, are disintegrated and cooked by steam under high pressure. During
this process the starch becomes partially dissolved and partially
gelatinized, which occurs when a pressure of some 65 pounds has been
attained, with a temperature of about 300∞ F.
=Saccharifying.= It is now necessary to saccharify the gelatinized mass.
This is accomplished by adding to it a certain amount of malt, whereby
maltose or sugar is formed through the action of the diastase. The amount
of maltose so created is in proportion to the amount of malt used, the
length of time it is acting, the dilution of the mash, and the existence
of a proper temperature. The temperature best fitted for this action lies
above 122∞ F., but in order to entirely dissolve the starch a temperature
of 145∞ F. should be used. In addition, at this higher temperature, the
bacteria inimical to fermentation are destroyed. A higher temperature
than 145∞ F. should not be allowed, except in extraordinary cases as it
injures the effectiveness of the diastase.
=Apparatus.= The mixture of the malt with the mash may either take place
in the heater and cooker itself (see Fig. 2) or in a preparatory mash
vat.
In the first instance, the malt is allowed to enter the cooking cylinder
when the temperature of the mash is about 145∞ F. The mash is stirred
until thoroughly mixed when the product is drawn into a receptacle called
a drop tub and later reduced to a proper fermenting temperature.
When the Henze type of steamer is used, the pulped mass (see Page 121) is
blown into a preparatory mash vat, at the proper temperature. It is left
to stand at this temperature for a period varying from twenty minutes to
an hour and a half.
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