A practical treatise on coach-building historical and descriptive : $b Containing full information of the various trades and processes involved, with hints on the proper keeping of carriages, &c.Burgess, James W.
History
A practical treatise on coach-building historical and descriptive : $b Containing full information of the various trades and processes involved, with hints on the proper keeping of carriages, &c.
Burgess, James W.
Carriage and wagon making; Carriages and carts
In order to insure their greater durability and freedom from
friction these axles and their boxes are always case-hardened, _i.e._
their rubbing surfaces are converted into steel to a trifling depth
by the process of cementation with animal charcoal for about two
hours, when they are plunged into water. The boxes are ground on to
the arms with oil and emery, either end being applied alternately,
until a true fit between the two is accomplished.
The mode in which oil acts as a lessener of friction is by its being
composed of an infinite number of movable globules, over which the
fixed surfaces of the arm and box roll without causing that friction
and wearing away which would be the result of the two iron surfaces
worked together without any lubricant. This saving in the wear and
tear of the axle-arm is accomplished by the destruction of the oil.
From this we deduce that the greater the mass of oil or grease used
the longer will the axle run, and in order to facilitate this as much
as possible there should be so much space left between the bearing
surfaces of the arm and the box as will allow of a film of oil to be
between them.
A highly polished surface is desirable in an axle and box, as the
bearing is more perfect and true. A rough surface is a surface of
sharp angles, which will pierce through the oil and cause friction by
contact.
To guard against the axle running dry, the arm is reduced in
thickness at the centre for about an inch to allow a lodgment for the
oil, and in the process of working this constitutes a circular pump,
which draws up the oil from the front cap and distributes it over the
area of the arms. But this, of course, will soon run dry, so that the
best remedy to prevent the oil being exhausted and the sticking of
the axle-arm in the box is careful attention.
A danger arising from careless fitting is the introduction of grit
into the box. This grit is composed of small grains of silex, which
is very much harder than iron or steel; the consequence is that it
cuts and scores the bearing surfaces in all directions, and keys
them firmly together, so that it is sometimes necessary to break the
box to pieces in order to get it off the arm.
A patent was taken out to remedy these defects by casting three
longitudinal triangular grooves in each box. The advantages gained
by this are, that if grit gets in it finds its way to the bottom of
the grooves and does not interfere with the action of the wheel, and,
moreover, the grooves keep up a constant surface of oil in contact
with the arm, instead of trusting to the mere capillary attraction.
This does not interfere with the bearing surface in any marked degree.
In order that the axle shall be perfect the following considerations
are necessary:—
That there be sufficient bearing surface for the arm to
rest on.
That the box be of a convenient shape for insertion in the
wheel.
Public-domain text, read in full here on John Shaqi.
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