A Text-book of Paper-makingCross, C. F. (Charles Frederick)
Science
A Text-book of Paper-making
Cross, C. F. (Charles Frederick)
Paper industry; Papermaking
All the above-mentioned forms of caustic soda occur in the form of more
or less hard masses, and are contained in thin wrought-iron drums,
which are filled with the caustic in a fused state. The soda is removed
by breaking the drum with a chisel and hammer. The lumps of caustic may
be put direct into the boiler, though it is better to dissolve them
previously in water and allow any insoluble impurities to settle to the
bottom of the solution.
Instead of buying caustic soda direct, it is the custom of some
paper-makers to prepare it for themselves from carbonate of soda, which
can now be obtained in various forms, some of great purity.
It occurs as caustic ash, containing about 40 per cent. of alkali as
carbonate, and about 10 per cent. as caustic soda; soda-ash containing
about 52 per cent. total alkali, nearly all as carbonate; and refined
soda-ash containing 57–58 per cent. of alkali as carbonate. Some forms
of carbonate of soda, such, for example, as those made by the ammonia
process, are of even greater purity. The method of converting sodium
carbonate into caustic soda will be described subsequently.
Unless the arrangements for washing and draining the lime-mud are very
perfect, it is probably cheaper for the paper-maker to buy his caustic
direct from the maker.
_Soda Recovery._—In former years, the liquors in which rags, esparto,
and other paper material had been boiled, was run into the nearest
watercourse; but now, owing partly to the fact that is insisted upon
by the Rivers Pollution Act of 1876, and partly because it can be
made remunerative, all these liquors are preserved, and the soda they
contain utilised. The method adopted is to evaporate to dryness and
ignite the residue. The soda during the process of boiling takes up a
large amount of non-cellulose fibre constituents and dissolves them as
resinous compounds. These on evaporation and ignition become converted
into sodium carbonate. Many raw {180} materials, especially esparto
and straw, contain a large amount of silica, a large proportion of
which is dissolved by the soda in the form of sodium silicate, in which
form also it is found in the recovered soda.
[Illustration: FIG. 67.]
[Illustration: FIG. 68.]
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