A Text-book of Paper-makingCross, C. F. (Charles Frederick)
Science
A Text-book of Paper-making
Cross, C. F. (Charles Frederick)
Paper industry; Papermaking
The amount of lime used is generally somewhat in excess of the
theoretical quantity; 106 parts of sodium carbonate (Na_{2}CO_{3})
require 56 parts of lime (CaO): it is necessary, however, to add
about 60 parts. A very good plan is to conduct two or even three
causticisings in the same vessel without cleaning out or removing the
calcium carbonate, using in the first operation a large excess of lime.
The causticising being completed, the calcium carbonate and excess of
lime are allowed to settle down, and the clear liquor run off by an
arrangement such as that already described in the dissolving process.
Fresh solution is then run in and the whole mass heated for some time,
until the excess of lime is converted into carbonate. Fresh lime is
then added if necessary until the conversion of the carbonate of soda
is complete. The liquor is then allowed to settle, and is run off as
before: this operation may again be repeated.
The residual calcium carbonate, or “lime-mud” as it is called in alkali
works, is then washed once or twice by running in water, boiling up,
allowing to settle, and running off the clear liquor. If these liquors
are too weak for use in boiling fibres, they may be used for diluting
fresh recovered soda liquor before causticising, or for dissolving the
soda.
Some arrangement should be provided for removing as much as possible
of the liquor from the lime-mud before throwing it away or otherwise
disposing of it. This is best done by throwing it on a filter made of
layers of stones, {191} ashes and sand, and covered at the top with
perforated iron plates. The filter is connected with a vacuum pump.
In this way very perfect draining is accomplished, and the mud forms
a hard mass on the surface of the filter, from which it can be easily
removed with spades. In this form it contains only 50–60 per cent. of
water. If properly washed it should contain in this state only about
2 per cent. of alkali (Na_{2}O). By careful manipulation, even this
amount can be reduced.
The importance of thoroughly washing the mud can hardly be too much
insisted upon. Where proper means are not employed for draining, the
washing should be made more perfect. The lime-mud consists chiefly of
carbonate of lime, together with silicate, free lime, &c. The following
analysis is of a mud obtained by causticising recovered soda derived
from the liquors in which esparto and straw had been boiled:—
Calcium carbonate 40·02
Calcium hydrate 5·13
Silica 4·01
Sodium hydrate 2·13
Oxide of iron and alumina 0·30
Water 48·10
Other constituents 0·31
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100·00
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