A Text-book of Paper-makingCross, C. F. (Charles Frederick)
Science
A Text-book of Paper-making
Cross, C. F. (Charles Frederick)
Paper industry; Papermaking
It should be provided with two or more vertical steam pipes, connected
at the bottom of the boiler with a horizontal pipe perforated with
numerous holes. The vertical steam pipes should be furnished with
injectors, whereby air is drawn in, and forced with the steam through
the holes in the horizontal pipe. The stream of air serves the double
purpose of thoroughly agitating the liquor and of oxidising any sodium
sulphide in the recovered soda. The liquor before causticising should
be reduced in strength to about 20–25 degrees Twaddle, which may be
done with the washings of the residue from the recovered soda, or from
the washings obtained subsequently from the lime-mud. This strength
should never be exceeded, otherwise imperfect conversion into caustic
soda is the result. This is due to the fact that concentrated solutions
of caustic soda react upon calcium carbonate, forming sodium carbonate,
and calcium hydrate, the reaction being the reverse of that indicated
in the above equation. If the liquors are very strong in carbonate
of soda, and comparatively free from sulphate, they should not be
causticised at much over 20° Twaddle, if they contain much sulphate,
and therefore less carbonate, the higher strength can with safety be
adopted.
The causticising vessel should be provided with a stout iron cage
or basket, into which the lime can be put. This should be securely
fastened to the vessel, and should dip into the liquid.
The liquor having been properly diluted, is now heated by means of
the steam pipes, and the lime put into its cage. It should be put in
in lumps. As the liquor reaches the boiling point, the reaction will
proceed rapidly, and the lime will gradually disappear; fresh lumps
should be added if necessary. If the liquor is sufficiently heated
the causticising will be complete in from two to three hours. The
liquor should be tested from time to time; this is usually done by
a workman. He withdraws a sample of the liquor, and after allowing
the calcium carbonate to subside, pours off a portion of the clear
liquid into a glass vessel. He {190} then adds an excess of either
sulphuric or hydrochloric acid. If any effervescence takes place, due
to the evolution of carbonic acid gas, he knows that the operation of
causticising is incomplete; the heating must therefore be continued.
It is difficult, without an undue expenditure of time and steam, to
convert the whole of the soda into caustic: it should however be so
perfect, that on testing only a very slight effervescence occurs. It
is quite easy to convert as much as 95 per cent. of the soda, or even
more. The actual amount converted can only be ascertained by a careful
analysis of the liquor.
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