A Treatise on Hat-Making and Felting: Including a Full Exposition of the Singular Properties of Fur, Wool, and Hair — John Shaqi
A Treatise on Hat-Making and Felting: Including a Full Exposition of the Singular Properties of Fur, Wool, and HairThomson, John, hatter
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A Treatise on Hat-Making and Felting: Including a Full Exposition of the Singular Properties of Fur, Wool, and Hair
Thomson, John, hatter
Hats
The most simple and the best stiffening for any hat is shellac
dissolved in alcohol, and thinned down to a proper consistence. A
cheaper, however, and at the same time good stiffening, is the ammonia
stiff already described. Either of these is applied in a like manner
and with the like operations. The soft body or shell, as it is often
called, is immersed in the liquid in a basin, then wrung out and pulled
upon a block, the brim being flattened, a brush is dipped into another
vessel containing a thicker lac, and applied to the square and brim for
extra strength; after this the block is withdrawn, and the body set to
dry.
These felted bodies or shells, as they are called, when dry are steamed
generally over the hatter's hot iron, and pulled when warm and soft
over the finishing block. A cord is then run tight round the shell, and
the block withdrawn; the prepared pasteboard tip is inserted into the
crown, and the block reset; after which the body receives a regular hot
ironing all over. In this operation the inserted tip adheres to the
felt, and the whole body assumes the exact counterpart of the block,
both crown and brim. The rough hairs are now to be removed by sand or
emery paper and the block withdrawn. The body next receives a coat of
the best size, and when dry two coats of seed-lac, or copal varnish
which finishes the making of this kind of body.
Those bodies that are made of muslin, when first invented, were called
gossamer, from their extreme lightness, and though they have increased
in weight, they still retain the name of gossamer hats.
In preparing for the body, a few yards of muslin are extended upon a
frame, and saturated with liquefied shellac, or water stiff, which when
dry is cut bias into strips for sides, tips, and brims. One side of
these side and tip pieces of muslin is overlaid with the silk intended
for the inside lining of the hat, and pressed to adhesion; or this may
be done while in the web before being cut into strips. The block being
set upon the bottom-board, one of these extra prepared sides is wound
tight round the side-crown of it, and the two ends stuck together by
overlapping. A piece of the prepared tips is next laid on, and made to
adhere to the side-crown.
The brim consists of three thicknesses of stout muslin of a circular
form, each with a hole in the centre, all of which are slipped over
the crown down to their place of destination with a quarter of an inch
of the edge rising up on the side. A second side-crown and another tip
are now applied, covering the others, and the whole of these cemented
together with the hot iron, the shellac with which they were stiffened
acting as a cement. After receiving a coat of size and one of varnish,
this body will be ready, like the other FUR body, for the finisher. In
preparing these bodies, cover the block with a soft shell.
Public-domain text, read in full here on John Shaqi.
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