communicating with the chimney. The retorts are charged every six
hours. Formerly, for cooling the retort lids, a pulpy mass of lime and
mud of the consistence of mortar was used under the cognomen of "blue
billy." This has been superseded by Morton's Patent Air-tight Lid, and
Holman's Patent Lever. The two mechanical contrivances combined for
this purpose are most efficient, and when financially considered must
be a great saving to the Company. In the new house there are seven
retorts in a bed; these, when heated sufficiently, are simultaneously
charged at each end with two scoopfuls of bituminous coal; the upper
retorts, on account of their retaining more heat, are charged with
three scoops--each scoop contains 1 cwt. 2 qrs. of coal As soon as the
lids are closed with the patent lever and cross-bar the process of gas
distillation commences. In house No. 7 there are 392 mouths--total
number of mouths in all the retort houses 1,793. As clay retorts when
heated at first have a tendency to crack, it is necessary that the
process of heating should be slow, also to get them up to their proper
heat a similar caution is requisite when cooling. Apart from the
manufacture of gas, in order to attend to the furnaces with the view
of keeping up the heat of retorts, a certain amount of Sunday labour
is involved, but it is gratifying to state that at these works labour
on the Lord's day is reduced to its lowest minimum. Among several
annoyances in the manufacture of gas is the choking or stoppage of
ascension pipes; the person whose employment it is to look after, and
if possible prevent this, is called by his fellow-workmen "the pipe
jumper." Pipes connected with the mouthpieces called the ascension
pipes conduct the gas to the hydraulic main, this is a large pipe at
the back of the ascension pipes partly filled with water, when the
works are started into which the ends of the pipes from the retorts
are made to dip, and by this means forms a seal by which the gas is
prevented from finding its way back either by those retorts which the
workmen may be re-charging or to other parts of the bench that for the
time may be out of action. The hydraulic main and its supports are very
strong in order to stand the alternate and unequal heating and cooling
of the benches, and the enormous strain occasioned by the large extent
of pipage. Wrought iron is used in preference to cast-iron because of
its lightness, strength and elasticity.
Public-domain text, read in full here on John Shaqi.
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